At this point, we should emphasize one piece of information. One of the types of buckets that are very popular among our people is the “panda bucket”. The peculiarity of this type of buckets is that these buckets are very flexible. It does not break even under high pressure. Even after bending, it returns to its original state. You can see the proof of this in the following pictures and videos.
As you can see above, “Panda bucket” has very high quality and durability. You can produce the same products with the help of our equipment that we would like to offer you. With the help of one equipment, you can produce products of different sizes. In this case, it is enough to change the mold of the equipment. Now let’s get acquainted with the general information of the production line.
General information
- Production line name: Bucket production line
- Production capacity: 150 units/hour
- Production capacity: 65kw/h
- Required raw materials: HDPE/PP/PE
- Required area: 100 square meters
- Number of workers: 2
- Number of molds: 1
Let’s get acquainted with the necessary equipment.
Thermoplast automatic equipment
The main equipment of our production line is the bucket forming equipment. One mold is included in the price of this equipment. By changing the molds of the equipment, you can produce products of other sizes and shapes. When the customer orders the equipment, the molds are specially made and delivered according to the customer’s request. With the help of the equipment, you can produce 150 buckets per hour on average. You can familiarize yourself with the complete technical parameters of the equipment using the following table.
Thermoplast automatic equipment | |
Screw diameter | 65mm |
The strength of the press | 2900kn |
The maximum height of the culm | 600mm |
The minimum height of the culm | 220mm |
Burn weight | max 900g |
Maximum pump pressure | 16 Mpa |
Pump motor power | 30kw |
Heating power | 15kw |
Equipment dimensions | 6*1, 6*2, 1m |
Equipment weight | 8,5 ton |
In the table below, you can have information about the parts of the equipment:
Parts of mold forming equipment | |
PLC screen | PORCHESON ( TAIWAN) |
Pump | ALBERT ( AQSH) |
Guide shaft | YUKEN ( YAPONIYA) |
Proportional shaft | HNC ( TAIWAN) |
Electric motor | QIANLIMA( XITOY) |
Contractor | LS ( KOREYA) |
Oil pump | CHAORUN ( XITOY) |
Servo motor | ALBERT ( AQSH/PHASE(ITALIYA) |
Servo sensor | ASHCROFT( GERMANIYA) |
Automatic vacuum loading equipment
This equipment increases the speed and productivity of the work process. You can automate the workflow with the help of equipment. This equipment delivers the finished raw materials to the extruder (mould forming) equipment, that is, a separate worker does not need to insert the raw materials.
Automatic loading equipment | |
Delivery size | 450kg/h |
Sigimi | 6,5l |
Pump internal diameter | Ф38 |
General dimensions | 680*370*500mm |
Total weight | 41 kg |
Drying bunker
It was the turn of the smelting hopper equipment. The function of this equipment is to dry and melt raw materials and deliver them to the main equipment.
Melting hopper | |
Capacity | 50kg |
External dimensions | 840*540*1030mm |
Heating power | 4,8 kw |
Material | Stainless metal |
Mixer
Mixer equipment is used to add color to the raw materials we use for our buckets.
Mixer | |
Capacity | 100kg |
Speed | 100kg/3min |
General dimensions | 1150*800*1300 |
Weight | 280kg |
Voltage | 380v 50hz |
Motor power | 3 kw |
Grinding equipment
As in any work, when we produce buckets, excess waste is generated from raw materials. The equipment grinds this waste and makes it ready for reuse.
Grinding equipment | |
Power | 4 kw |
Number of rotating blades | 6 |
The number of ordinary blades | 2 |
Rotation speed | 720r/min |
Screen size | ф8 |
Weight | 340kg |
Max crushing capacity | 150-200kg/h |
General dimensions | 1000*800*1050mm |
Chiller
The equipment, of course, gets hot during operation, and cold water and air are needed to cool the equipment. The main function of the chiller is to prevent the forming equipment from overheating.
Chiller | |
Compressor power | 2,5kw |
Refrigerator compartment | R 22 |
Max chilled water flow | 55l/min |
Max pressure | 9M |
Condensed water flow | 36l/min |
General dimensions | 900*600*1000 |
Water tank capacity | 40,5l |
Weight | 180kg |
Our production line consists of all these equipments. The video below shows the mold forming equipment.
Prices | |
Thermoplast automatic equipment | $ 49 000 |
Automatic vacuum loading equipment | $ 1 900 |
Drying bunker | $ 2 600 |
Mixer | $ 3 900 |
Grinding equipment | $ 9 000 |
Chidder | $ 7 900 |
Additional clip | $ 9 000 |
TOTAL (without extra clip) | $ 74 300 |
There are no reviews yet.