Production process:
Filtering water – mixing all raw materials – boiling the mixture – packaging the product – ready for sale
List of production equipment:
1. A set of water processing equipment 2 T/hour
2. Emulsion reactor equipment
3. Automatic four-head filling and packaging equipment
4. Automatic lid closing device
5. Automatic date printer
6. Automatic closing device
7. Bundle packaging equipment
So now we can get acquainted with the complete characteristics of the equipment.
Water purification equipment
So, the first step is to clean the water needed for antifreeze. Of course, high-quality clean water helps to produce high-quality antifreeze. For this we need water filters and distillation equipment. You can see all the equipment in the picture below. On the right are two different filters, a scale, a reverse osmosis filter and a water tank. All water treatment equipment is shown in this picture.
Quartz sand filter
This filter is designed to retain excess organic matter and solid compounds (sand-stone) in the water.
Filter | |
Diameter | F400mm |
Height | 1400 mm |
Capacity | 2m3/hour |
Operating pressure | 0.6Mpa |
Material | SUS304 |
Activated carbon filter
Cleans water by removing organic substances, chlorine ions and chromium. This filter is mainly designed to retain chemicals.
Active carbon filter | |
Diameter | F400mm |
Height | 1400 mm |
Capacity | 2m3/hour |
Operating pressure | 0.6Mpa |
Material | SUS304 |
4 emulsion reactors
The task of the emulsion reactor is to mix all the raw materials and water while keeping them at a certain level. The equipment requires high voltage and pressure due to its operation in a vacuum state. All parts are made of stainless steel SUS 304.
Emulsion reactor | |
Height | 3 m |
Thickness | 3 mm |
Electric heating capacity | 3000w |
Heating plates | 3 pieces 6000w/piece |
Automatic four-head filling equipment
The equipment is fully automated and does not involve any human factor. Containers are directed to the equipment on the basis of a special conveyor. Due to the fact that the equipment has 4 casting lines, the production speed increases. The production process can be easily controlled through the PLC screen.
Automatic four-head filling equipment | |
Voltage | 380V50Hz |
Total power | 1.1KW |
Weight | 1.1T |
General dimensions | 2000*870*1900mm |
Filling interval | 50-5000 ml |
Filling accuracy | ±1.5ml/500ml |
Pressure | 0.6-0.6 MPa |
Capping equipment
The next equipment closes the lids of the containers. It can work with 4 dishes at the same time. Can also handle large containers.
Capping equipment | |
Cover part | 4 |
Speed | 1500 units/hour |
The height of the container | 120-320mm |
The vessel is diametric | F50-F100mm |
The cap is diametric | F22-F32mm |
Working power | 0.75kw |
Dimensions | 1200*1000*2100 mm |
Laser marking equipment
After the lid is closed, the conveyor automatically transports the containers to the packing equipment – laser marking. The equipment can also print inscriptions higher than 1 cm on the surface of the container.
Laser marking equipment | |
Speed | 75m/min |
Print height | 12.7mm |
Accuracy | 600DPI |
Consumables | Metal, plastic, aluminum, cardboard |
Voltage | 220V |
Power | 50W |
Labeling equipment
The above equipment sticks specially prepared labels (labels) on the surface of plastic and other types of containers.
Labeling equipment | |
Voltage | 220V 50Hz |
Power | 3000W |
Speed | 0-210 units/minute |
Material | Stainless metal |
General dimensions | 1650*630*980mm |
Bundle packing equipment
The task of the equipment is to pack boxes, that is, to close their open part.
Equipment for packing in bundles | |
Voltage | 220V 50Hz |
Power | 180W |
Rement width | 48-60 mm |
Dimensions | 1000*960*1400mm |
Speed | 18m/min |
Packaging dimensions: Length 150-500 mm Width 150-500 mm Height 120-500 mm
Prices
Water treatment equipment $10,900
Emulsion reactor $1,325×4=$5,300
Filling equipment $6,300
Capping equipment $5,500
Laser marking equipment $1,600
Labeling equipment $4,300
Packaging equipment $5,300
Total: $39,200
There are no reviews yet.