Aluminum profiles production line

Extrusion Press

As one of the leaders in the aluminum extrusion field, we offer extrusion press equipment of various tonnage. These presses allow the production of both small and large-sized aluminum profiles with high precision.
Our extrusion equipment meets industrial standards, ensuring the narrowest tolerance limits.

In the aluminum industry, both direct and indirect extrusion technologies are available for various applications. The most common method is direct extrusion with a hydraulic press, which ensures high efficiency and durability.

Extrusion Presses Technical Table

In order to increase the efficiency of the equipment, the dead cycle time has been reduced, which significantly increases the production speed.
The billet loader is controlled by a servo motor, which ensures fast, accurate and reliable transfer of billets.
The press container is heated by heat pipes, which guarantees fast and efficient heating.
The degree of elastic deformation is significantly reduced due to the special design solution.
The length of the main cylinder and connecting rods has also been reduced, which increases the stability and accuracy of the extruder.

Mold Heating Furnace

Mold heating furnaces are designed to preheat extrusion dies to the optimal temperature before the aluminum extrusion process.
The equipment uses electromagnetic induction heating technology.
It is equipped with a fully automatic control system, allowing simultaneous or independent heating of multiple dies.
Average heating time is 25 minutes.
PID-based temperature control protects from overheating and ensures uniform heating with ±1°C accuracy.

Multi-Chamber Billet Heating & Cutting Furnace

High-efficiency preheating furnaces for aluminum extrusion lines from 600 to 4000 tons.
They are designed to heat aluminum billets with diameters 80–330 mm and lengths 6000–8000 mm.
Minimum billet cut length: 200 mm.
Equipped with 6 fuel burners, reducing heating time by up to 30 minutes compared to similar equipment.
Burners can be serviced without production shutdown.

The furnace is automatically regulated, and the electronic pulse stirring system ensures uniform temperature inside the furnace. This prevents the aluminum rod from melting in only a certain part as a result of continuous burning.

The stove allows simultaneous heating through 6 fuel injectors. Each injector can be controlled separately, which ensures a continuous combustion process in the stove.

The heated aluminum rods are transferred to a vertical hot rod cutting machine for sizing and cutting. This step ensures the production of billets of the exact length required for the subsequent extrusion process.

The equipment has a reliable control system, which uses Schneider Electric and Mitsubishi PLC controllers.

High-Temperature Resistant Felt Cooling Table

After stretching, aluminum profiles are placed on the cooling table for oxidation treatment and cutting preparation.
Cooling tables are available in manual and automatic modes.
Equipped with different conveyor systems: belt, belt + chain, or hydraulic walking beam.
The stretcher can be operated by a single operator and is fitted with video monitoring.
Automatic stacking system collects finished products.
Final cutting saws are equipped with absolute encoders for precise cutting.

There are three types of conveyor systems for the cooling table: belt conveyor, belt + chain conveyor combination, or hydraulic walking beam system.
The aluminum extrusion stretcher can be operated by a single operator and is equipped with a video monitoring system. The stretching length and pulling force are clearly displayed on the screen.
The finished products are automatically collected using an automatic stacking device, which makes them easier to process and use.

The final cutting saw and measuring table are equipped with a high-precision absolute encoder, ensuring fast and accurate positioning.

Cooling table: Frequency converter technology is used to control the belt speed, which effectively reduces the friction of the profiles.

Stretcher: Can be operated by one person, two people or in fully automatic mode. The length, percentage and force of the stretch are preset and performed automatically, ensuring uniformity of the stretching process.