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Metalworking equipment

Aluminum profiles production line

This fully automated press line for the production of aluminum profiles is based on high-pressure extrusion technology.

Individual offer

Production Capacity: 3000 kg/furnace
Voltage / Power: 380V
Model: 630GH
Dimensions: 7 × 2.8 × 3.2 m
Main Motor Power: 55 kW
Heating Power: 18 kW

Price

DeliveryUnder contract
InstallationBy our specialists
WarrantyManufacturer warranty
Technical supportUnder contract

About the equipment

This fully automated press line for the production of aluminum profiles is based on high-pressure extrusion technology. The line consists of a press machine, a die furnace, a hot cutting furnace, a cooling table, an automatic tensioning mechanism, and an aging furnace. The equipment ensures industrial-level efficient production, is equipped with energy-saving systems, and guarantees stable operation through automatic control. It is used in the production of products such as aluminum pipes, window and door profiles, and industrial profiles.

General

13 parameters

Model: 630GH
Country of Manufacture: China
Raw Material: Aluminum billet (102 mm, 6 m)
Product Type: Aluminum profiles
Production Capacity: 3000 kg/furnace, continuous extrusion
Material: Heat-resistant steel, aluminum alloys
Equipment Weight: 25 tons
Dimensions: 7 × 2.8 × 3.2 m
Voltage / Power: 380V, 55 kW main motor, 18 kW heating
Workforce: 4–6 persons
Electricity Consumption: Approx. 100 kW
Gas Consumption: Natural gas
Sewage Required: No

Extrusion Press

As one of the leaders in the aluminum extrusion field, we offer extrusion press equipment of various tonnage. These presses allow the production of both small and large-sized aluminum profiles with high precision.
Our extrusion equipment meets industrial standards, ensuring the narrowest tolerance limits.

In the aluminum industry, both direct and indirect extrusion technologies are available for various applications. The most common method is direct extrusion with a hydraulic press, which ensures high efficiency and durability.

Unit 2

14 parameters

Model: 630GH
Extrusion Pressure: 633 tons
Aluminum Billet Diameter: 102 mm
Main Motor Power: 55 kW
Heating Power: 18 kW
Extrusion Speed: up to 8.8 mm/s
Equipment Dimensions: 7 × 2.8 × 3.2 m
Equipment Weight: 25 tons
Cooling Table Size: 26 × 6 m
Thermal Furnace Capacity: 3000 kg/furnace
Thermal Furnace Temperature: up to 250°C
Mold Furnace Power: 18 kW
Hot Cutting Furnace Fuel: Natural gas
Total Line Length: At least 60 meters

Extrusion Presses Technical Table

15 parameters

Model: Working Pressure (MPa) · Piston Diameter (mm) · Side Cylinder Size (mm) · Billet Size (mm) · Press Height (mm) · Output Size (mm) · Total Power (kW) · Dimensions (mm) · Weight (t)
500T: 21 · Ø520 · Ø125 × Ø70 · Ø80 × 380 · 850 · Ø110 × 110 · 72 · 5700 × 3100 × 2500 · 20
600T: 21 · Ø580 · Ø160 × Ø120 · Ø90 × 480 · 850 · Ø110 × 110 · 105 · 6000 × 3200 × 2600 · 24
700T: 21 · Ø620 · Ø160 × Ø120 · Ø100 × 520 · 1030 · Ø120 × 140 · 130 · 7900 × 2800 × 3500 · 38
800T: 21 · Ø660 · Ø180 × Ø140 · Ø110 × 530 · 1050 · Ø130 × 150 · 132 · 8500 × 3015 × 3560 · 42
1000T: 21 · Ø750 · Ø200 × Ø150 · Ø120 × 600 · 1095 · Ø140 × 160 · 195 · 9660 × 3070 × 3900 · 53
1250T: 21 · Ø840 · Ø200 × Ø150 · Ø140 × 650 · 1180 · Ø170 × 200 · 250 · 11920 × 3230 × 3900 · 65
1400T: 21 · Ø870 · Ø220 × Ø150 · Ø150 × 680 · 1180 · Ø180 × 210 · 260 · 11920 × 3230 × 3900 · 70
1650T: 21 · Ø950 · Ø220 × Ø150 · Ø178 × 800 · 1530 · Ø210 × 260 · 315 · 13400 × 3580 × 4900 · 90
2000T: 21 · Ø1050 · Ø250 × Ø180 · Ø200 × 800 · 1680 · Ø240 × 300 · 350 · 1650 × 4000 × 5100 · 136
2500T: 21 · Ø1180 · Ø250 × Ø180 · Ø228 × 1000 · 2030 · Ø280 × 350 · 550 · 17500 × 6000 × 6500 · 250
3000T: 28 · Ø1180 · Ø250 × Ø180 · Ø254 × 1000 · 2030 · Ø338 × 480 · 780 · 17500 × 6000 × 6500 · 300
4350T: 28 · Ø1350 · Ø320 × Ø220 · Ø280 × 1000 · 2280 · Ø450 × 500 · 960 · 19500 × 6900 × 7500 · 350
5500T: 28 · Ø1500 · Ø380 × Ø250 · Ø400 × 1200 · 2350 · Ø490 × 620 · 1660 · 22000 × 8000 × 10000 · 650
8200T: 28 · Ø1780 · Ø480 × Ø320 · Ø485 × 1750 · 2585 · Ø550 × 800 · 2500 · 28000 × 9800 × 11000 · 800

In order to increase the efficiency of the equipment, the dead cycle time has been reduced, which significantly increases the production speed. The billet loader is controlled by a servo motor, which ensures fast, accurate and reliable transfer of billets. The press container is heated by heat pipes, which guarantees fast and efficient heating. The degree of elastic deformation is significantly reduced due to the special design solution. The length of the main cylinder and connecting rods has also been reduced, which increases the stability and accuracy of the extruder. Mold heating furnaces are designed to preheat extrusion dies to the optimal temperature before the aluminum extrusion process.
The equipment uses electromagnetic induction heating technology.
It is equipped with a fully automatic control system, allowing simultaneous or independent heating of multiple dies.
Average heating time is 25 minutes.
PID-based temperature control protects from overheating and ensures uniform heating with ±1°C accuracy.

Mold Heating Furnace

10 parameters

Equipment Name: Mold Heating Furnace
Purpose: Preheating extrusion dies
Heating Method: Infrared radiation and PID-controlled electric heating
Heating Time: Ø180 mm die – 15 min, Ø350 mm die – 60 min
Temperature Accuracy: ±15°C
Control System: PLC + Touch Panel
Safety System: Automatic shut-off if overheating or cooling failure
Die Size: Ø180–350 mm
Dimensions: ~1500 × 1000 × 1400 mm
Power: ~18 kW

High-efficiency preheating furnaces for aluminum extrusion lines from 600 to 4000 tons.
They are designed to heat aluminum billets with diameters 80–330 mm and lengths 6000–8000 mm.
Minimum billet cut length: 200 mm.
Equipped with 6 fuel burners, reducing heating time by up to 30 minutes compared to similar equipment.
Burners can be serviced without production shutdown.

Multi-Chamber Billet Heating & Cutting Furnace

13 parameters

Equipment Name: Multi-chamber billet heating & cutting furnace
Purpose: Preheating aluminum billets and automatic cutting before extrusion
Fuel Type: Natural gas
Heating Temperature: 550–600°C
Heating Method: Gas combustion heat transfer
Operation Mode: Automatic, continuous rotation
Cutting Force: Up to 40 tons
Billet Diameter: Up to 102 mm
Billet Length: Up to 6000 mm
Chambers: 3–5
Power: ~20–25 kW
Dimensions: ~8 × 2.5 × 2.8 m
Material: Heat-resistant steel

The furnace is automatically regulated, and the electronic pulse stirring system ensures uniform temperature inside the furnace. This prevents the aluminum rod from melting in only a certain part as a result of continuous burning.

The stove allows simultaneous heating through 6 fuel injectors. Each injector can be controlled separately, which ensures a continuous combustion process in the stove.

The heated aluminum rods are transferred to a vertical hot rod cutting machine for sizing and cutting. This step ensures the production of billets of the exact length required for the subsequent extrusion process.

The equipment has a reliable control system, which uses Schneider Electric and Mitsubishi PLC controllers.

After stretching, aluminum profiles are placed on the cooling table for oxidation treatment and cutting preparation.
Cooling tables are available in manual and automatic modes.
Equipped with different conveyor systems: belt, belt + chain, or hydraulic walking beam.
The stretcher can be operated by a single operator and is fitted with video monitoring.
Automatic stacking system collects finished products.
Final cutting saws are equipped with absolute encoders for precise cutting.

High-Temperature Resistant Felt Cooling Table

12 parameters

Equipment Name: Felt-belt cooling table
Purpose: Cooling and transporting aluminum profiles after extrusion
Belt Type: Continuous felt belt
Belt Material: Heat-resistant industrial fabric
Temperature Resistance: Up to 300°C
Cooling Method: Natural cooling + air flow
Belt Width: 600–1000 mm (customized)
Belt Length: 10–30 m (project-based)
Belt Speed: 0.5–1.5 m/min
Motor Power: 1.5–3 kW
Material: Heat-resistant steel & aluminum
Dimensions: Customized

There are three types of conveyor systems for the cooling table: belt conveyor, belt + chain conveyor combination, or hydraulic walking beam system. The aluminum extrusion stretcher can be operated by a single operator and is equipped with a video monitoring system. The stretching length and pulling force are clearly displayed on the screen. The finished products are automatically collected using an automatic stacking device, which makes them easier to process and use. The final cutting saw and measuring table are equipped with a high-precision absolute encoder, ensuring fast and accurate positioning. Cooling table: Frequency converter technology is used to control the belt speed, which effectively reduces the friction of the profiles. Stretcher: Can be operated by one person, two people or in fully automatic mode. The length, percentage and force of the stretch are preset and performed automatically, ensuring uniformity of the stretching process.
Finished product cutting equipment: the material feeding speed is adjustable, and it has a self-lubricating function, ensuring high-precision cutting and a smooth cut surface.

Aluminum Aging Furnace

7 parameters

Loading Basket: 6–24 (size depends on material)
Heating Types: Natural gas, LPG, diesel, or electric
Burner Types: B40, BG400–BG500 (Sweden Bentone)
Circulation Mode: Hot air circulation
Fan Power: 11–55 kW
Control System: Automatic temperature control
Furnace Door: Manual or automatic

Aging (heat treatment) changes material properties, enhancing strength or formability.
Aging naturally occurs over time but can be accelerated with heat.
Shijia furnaces ensure uniform heating and high productivity.

Finished Products

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Specifications

Data provided by the manufacturer; configuration may vary per order.

84 parameters

General

13 parameters

Model: 630GH
Country of Manufacture: China
Raw Material: Aluminum billet (102 mm, 6 m)
Product Type: Aluminum profiles
Production Capacity: 3000 kg/furnace, continuous extrusion
Material: Heat-resistant steel, aluminum alloys
Equipment Weight: 25 tons
Dimensions: 7 × 2.8 × 3.2 m
Voltage / Power: 380V, 55 kW main motor, 18 kW heating
Workforce: 4–6 persons
Electricity Consumption: Approx. 100 kW
Gas Consumption: Natural gas
Sewage Required: No