General information
Production volume: 50-100 kg/hour
Number of employees: 1
Required area: 60 square meters
Total power: 4.75 kw/h
A set of equipment
Therefore, the following set of equipment is needed for the production process:
- Mixer
- Mill-grinder
- Vacuum plodder
- Press equipment
- Cutting equipment
- Packaging equipment
Production process
Due to the fact that our production process is a mini factory, it does not require a large area and power. The procedures are not complicated steps either. At the very first stage, you need a mixer.
Mixer
At the very first stage, we need to mix and prepare all the raw materials. It is used for mixing various additives and soap particles for soap production.
There is a special notch at the bottom of the device. When the mixture is ready, by pressing the button, the grinder is automatically attached to the equipment.
Mixer | |
Sigimi | 100 kg/h |
Power | 1,5 kw |
Dimensions | 550*420*620 mm |
Weight | 70kg |
Grinder
At the next stage, we grind the mixture well. Through this, in the next stages, the mixture is pressed with quality. (You can see the working processes in the videos below.)
Grinder | |
Screw diameter | 150 |
Power | 1,5 kw |
Dimensions | 520*480*680 mm |
Weight | 270kg |
Vacuum plodder
The most basic equipment in the production process is the plodder. The ground mixture is put into this equipment and the equipment automatically produces soaps.
PLODDER | |
Capacity | 50-100kg/h |
Power | 2,2 kw |
Dimensions | 1510*720*1520 m |
Weight | 370kg |
Cutting equipment
We will have to cut the soap from the plodder. The equipment works automatically. You can change the size of the soap by adjusting the cutting time. Soaps from this equipment can also be shaped using ready-made round molds.
Press equipment
Oval-round and other shaped soaps can be produced by changing the molds of this equipment. The most important thing is that the excess products can be reused again through the equipment. In this way, no waste is generated. The equipment can produce about 50 soaps per minute.
Packaging equipment
Our soaps come out of the equipment ready for sale on the conveyor. We can take them from the conveyor and pack them and sell them. Depending on how you want to pack, we can offer different equipment: in a bag, box or two-layer paper packaging. We offer you horizontal packaging equipment.
Horizontal coding equipment | |
Speed of operation | 40-250ps/min |
Voltage | 220v 50-60hz |
Power | 1,7 kw |
Coding height | max 45mm |
Coding length | 90-230 mm |
Coding width | 40-125 mm |
The size | 3470*670*1450 mm |
Weight | 350kg |
Price | |
Mixer | $ 1600 |
Grinder | $4 500 |
Vacuum plodder | $8 600 |
Press equipment | $3 800 |
Cutting equipment | $2 200 |
Coding equipment | $6 200 |
Total | $26 900 |
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