1 / 12Greenhouse film production line
The demand for quality food products in Uzbekistan and around the world is increasing more and more.
Individual offer
- Motor power
- 185KW
- Diameter
- F 135mm
- Nitriding thickness
- 0,5-0,75mm
- Max speed
- 35m/min
- Speed
- Max 25m/min
- Max roll diametric
- F 300mm
Price
Overview
About the equipment
The demand for quality food products in Uzbekistan and around the world is increasing more and more. For this reason, the use of efficient land use technologies is becoming increasingly important.
Members of the AFEX-GROUP company present to our valued customers the greenhouse film production line, which is one of the next big projects. With the help of a common line, you will have the ability to produce high-quality films quickly.
General information
Raw materials: LDPE, LLDPE, EVA and other mixed materials
Max film width: 12000 mm
Number of floors: 3 floors
Film thickness: 0.08-0.12 mm
Production capacity: 800 kg/hour
Voltage: 380V ±5%-10%
Total power: 900 kW
Total dimensions of the line: 18*11*22 meters (length*width*height)
Water temperature: 5-10°C
Water volume: 150 L/min
Equipment list
The production line consists of the following 7 main parts:
- SJ-135/30 extruder system
- SJ-120/30 extruder system
- Filtration system
- Three-stage mold system
- Cooling system
- Packaging system
- Electronic control system
- Production process
Extruder system SJ-135/30 extruder
The most important equipment in the line is, of course, the extruder equipment. The function of this equipment is to melt raw materials and release them in packages. The processes are carried out in two stages, that is, a two-stage extruder system. The extruder, in turn, consists of screws, barrels and a reduction box. These main parts ensure the stability and continuity of the process.01
4 parametersScrews
- Diameter
- F 135mm
- L/D ratio
- 30:1
- Material
- 38 CrMoALA
- Nitriding thickness
- 0,5-0,75mm
02
4 parametersScrews
- Screws
- F 135mm
- L/D ratio
- 30:1
- Material
- 38 CrMoALA
- Nitriding thickness
- 0,5-0,75mm
The function of the reduction box is to control the amount of raw materials entering the extruders and to provide the necessary pressure to the necessary extruder equipment.
03
3 parametersReduction box
- Material
- Alloy steel 20CrMnTi
- Type of cooling
- By turning water
- Motor power
- 185KW
04
5 parametersScrews
- Diameter
- F 120mm
- L/D ratio
- 30:1
- Material
- 38CrMoALA
- Type of nitriding
- HV 700-940
- Nitriding thickness
- 0,5-0,75mm
05
5 parametersBarrels
- Diameter
- F120mm
- L/D ratio
- 30:1
- Material
- 38:CrMoALA
- Type of nitriding
- HV 700-940
- Nitriding thickness
- 0.5-0.75mm
06
3 parametersReducer
- Material
- Alloy steel 20CrMnTi
- Type of cooling
- By turning water
- Motor power
- 160kw
Filter system
In order to increase the quality of the material and the durability of the product, it is necessary to pass the melted raw materials through a filter. This will help save time and energy later in the production process. A cylinder or hydraulic filter can be used in the equipment. Finding these types of filters is not a problem.
Molds are mainly needed to change the parameters of the film. The thickness and dimensions of the film can be changed with the help of molds. The three-stage operation of the molds ensures the high quality of the product.07
5 parametersThree-layer molds
- Type of molds
- Triple helix
- Interval of molds
- 2 mm
- Diameter
- 1500 mm
- Metal
- 42CrMo tempered steel
- Temperature control
- Through the control point
Cooling system
This line consists of two types of cooling systems: internal and external. The external cooling system consists of a disk ring.
The internal cooling system is systematically connected with all the equipment in the line. All ventilation equipment in the equipment uses a total of 30 KW of electricity. We can see it in the following videos.
At the next stage, we will have to measure the finished products to the desired length and cut it. This task is performed by cutting rollers.08
4 parametersMeasuring system
- Roller size
- F 260*3500mm
- Metal
- NBR rubber
- Motor power
- 5.5kw
- Max speed
- 35m/min
At the last stage of the production process, we wrap the finished products. This wrapping is done using special equipment.
09
4 parametersPackaging system
- Type of wrapping
- 2 center winding
- Speed
- Max 25m/min
- Max roll diametric
- F 300mm
- Metal
- 38CrMoALA
Video footage of the process
SJ-135/30 extruder system Sj-120/30 extruder system Filtration system Cooling system Wrapping system Electronic control systemAFEX · CONSULTATION
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Specifications
Data provided by the manufacturer; configuration may vary per order.
Screws
4 parameters- Diameter
- F 135mm
- L/D ratio
- 30:1
- Material
- 38 CrMoALA
- Nitriding thickness
- 0,5-0,75mm
Screws
4 parameters- Screws
- F 135mm
- L/D ratio
- 30:1
- Material
- 38 CrMoALA
- Nitriding thickness
- 0,5-0,75mm
Reduction box
3 parameters- Material
- Alloy steel 20CrMnTi
- Type of cooling
- By turning water
- Motor power
- 185KW
Screws
5 parameters- Diameter
- F 120mm
- L/D ratio
- 30:1
- Material
- 38CrMoALA
- Type of nitriding
- HV 700-940
- Nitriding thickness
- 0,5-0,75mm
Barrels
5 parameters- Diameter
- F120mm
- L/D ratio
- 30:1
- Material
- 38:CrMoALA
- Type of nitriding
- HV 700-940
- Nitriding thickness
- 0.5-0.75mm
Reducer
3 parameters- Material
- Alloy steel 20CrMnTi
- Type of cooling
- By turning water
- Motor power
- 160kw
Three-layer molds
5 parameters- Type of molds
- Triple helix
- Interval of molds
- 2 mm
- Diameter
- 1500 mm
- Metal
- 42CrMo tempered steel
- Temperature control
- Through the control point
Measuring system
4 parameters- Roller size
- F 260*3500mm
- Metal
- NBR rubber
- Motor power
- 5.5kw
- Max speed
- 35m/min
Packaging system
4 parameters- Type of wrapping
- 2 center winding
- Speed
- Max 25m/min
- Max roll diametric
- F 300mm
- Metal
- 38CrMoALA
Included units
Units and accessories included with the equipment. Specifications for each are in the section above.
- 01
- 02
- 03
- 04
- 05
- 06
- 07
- 08
- 09
Video
The equipment in operation.
Delivery and commissioning
From consultation to launch — four steps under contract.
Consultation
We define your needs, configure the line and prepare an offer.
Contract
Timeline, payment terms and warranty are fixed in the contract.
Delivery
The equipment is delivered from the manufacturer to your site.
Installation and training
Our specialists commission the equipment and train your operators.
Frequently asked questions
The most common questions about delivery, contracts and tracking.
Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis:
By air
By rail
By land transport
By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must:
CERTIFICATE certifying the business entity;
Bank details;
STIR number;
Copy of the manager's passport;
Enterprise seal to confirm the contract
Consultation
Let’s discuss your project together
Contact us for advice on choosing equipment, technical solutions and offers.
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