Greenhouse film production line

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The demand for quality food products in Uzbekistan and around the world is increasing more and more. For this reason, the use of efficient land use technologies is becoming increasingly important.

$499,500

Out of stock

Members of the AFEX-GROUP company present to our valued customers the greenhouse film production line, which is one of the next big projects. With the help of a common line, you will have the ability to produce high-quality films quickly.

General information

Raw materials: LDPE, LLDPE, EVA and other mixed materials

Max film width: 12000 mm

Number of floors: 3 floors

Film thickness: 0.08-0.12 mm

Production capacity: 800 kg/hour

Voltage: 380V ±5%-10%

Total power: 900 kW

Total dimensions of the line: 18*11*22 meters (length*width*height)

Water temperature: 5-10°C

Water volume: 150 L/min

Equipment list

The production line consists of the following 7 main parts:

  1. SJ-135/30 extruder system
  2. SJ-120/30 extruder system
  3. Filtration system
  4. Three-stage mold system
  5. Cooling system
  6. Packaging system
  7. Electronic control system
  8. Production process

So, we can get acquainted with the tasks and technical indicators of the equipment needed in the production process.

Extruder system
SJ-135/30 extruder

The most important equipment in the line is, of course, the extruder equipment. The function of this equipment is to melt raw materials and release them in packages. The processes are carried out in two stages, that is, a two-stage extruder system. The extruder, in turn, consists of screws, barrels and a reduction box. These main parts ensure the stability and continuity of the process.

Screws

Screws
Diameter F 135mm
L/D ratio 30:1
Material 38 CrMoALA
Nitriding thickness 0,5-0,75mm

 

Barrels

Screws
Screws F 135mm
L/D ratio 30:1
Material 38 CrMoALA
Nitriding thickness 0,5-0,75mm

 

Reducer

The function of the reduction box is to control the amount of raw materials entering the extruders and to provide the necessary pressure to the necessary extruder equipment.

Reduction box
Material Alloy steel 20CrMnTi
Type of cooling By turning water
Motor power 185KW

 

SJ-120/30 Extruder

Further processes continue in the second stage extruder.

Screws
Diameter F 120mm
L/D ratio 30:1
Material 38CrMoALA
Type of nitriding HV 700-940
Nitriding thickness 0,5-0,75mm

 

Barrels

Barrels
Diameter F120mm
L/D ratio 30:1
Material 38:CrMoALA
Type of nitriding HV 700-940
Nitriding thickness 0.5-0.75mm

 

 

Reducer

Reduction box
Material Alloy steel 20CrMnTi
Type of cooling By turning water
Motor power 160kw

Filter system

In order to increase the quality of the material and the durability of the product, it is necessary to pass the melted raw materials through a filter. This will help save time and energy later in the production process. A cylinder or hydraulic filter can be used in the equipment. Finding these types of filters is not a problem.

Three-layer molds

Molds are mainly needed to change the parameters of the film. The thickness and dimensions of the film can be changed with the help of molds. The three-stage operation of the molds ensures the high quality of the product.

Three-layer molds
Type of molds Triple helix
Interval of molds 2 mm
Diameter 1500 mm
Metal 42CrMo tempered steel
Temperature control Through the control point

Cooling system

This line consists of two types of cooling systems: internal and external. The external cooling system consists of a disk ring.

The internal cooling system is systematically connected with all the equipment in the line. All ventilation equipment in the equipment uses a total of 30 KW of electricity. We can see it in the following videos.

Measuring system

At the next stage, we will have to measure the finished products to the desired length and cut it. This task is performed by cutting rollers.

Measuring roller
Roller size F 260*3500mm
Metal NBR rubber
Motor power 5.5kw
Max speed 35m/min

Packaging system

At the last stage of the production process, we wrap the finished products. This wrapping is done using special equipment.

Wrapping equipment
Type of wrapping 2 center winding
Speed Max 25m/min
Max roll diametric F 300mm
Metal 38CrMoALA

Video footage of the process

 

Prices

SJ-135/30 extruder system

Sj-120/30 extruder system
Filtration system
Three-stage mold system              $ 370 000
Cooling system
Wrapping system
Electronic control system
Logistics costs (7 containers) $18500*7=$129500

 

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