General information
Production volume: 600-800 kg/hour
Product size: width – 980 mm (changes according to the customer’s request), thickness 2-8 mm
Voltage: 380V 50Hz
Total capacity: 200 kw/h
Necessary raw materials: PVC powder, non-woven fabric, composite films
Required area size: 150-200 square meters
Number of workers: 7-8
Equipment list
- Twin screw extruders
- Hydraulic sieve
- Molds (2 sets)
- Three-roller forming equipment
- Composite laminate heating equipment
- Laminating part
- Equipment for wrapping non-woven fabric
- Temperature control equipment
- Roller cooling equipment
- Cooling section (with cutting section)
- Leveling equipment
- Transverse cutting equipment
- Electronic control panel
80/156 pair of extruders
The most basic equipment of the production line is, of course, extruders. In this extruder, quality metals 38CrMoAIA and 20CrMoTi are used, and spare parts are made in Japan and China. Due to the presence of a total of 5 heating zones in the equipment, raw materials are melted in good condition and quality products are produced.
Nitriding thickness: 0.5-0.7 mm
Main motor: AC motor (Brazil)
Engine power: 55 kW
Motor speed: 0-1500 r/min
Screw speed: 0-50 r/min
Motor type: 3-phase asynchronous motor
Hydraulic sieve
The main function of this equipment in the line is to clean the excess parts and waste found in the product. This, in turn, helps to increase the quality of the product.
Form F150: hydraulic, two-station
Heating zones: 3
Heating capacity: 12 kW
Molds
Number of molds: 2 (1 for upper layer, 1 for lower layer)
Material: steel
Heating zones: 7
Mold width 1200 mm
Product width: 980 mm
Product thickness: 2-8 mm
Three-roller forming equipment
Roller diameter: 400mm
Roller width: 1400 mm
Chrome thickness: 0.08 mm
Motor power: 2.5 kW
Control panel: Sweden ABB electronic panel
Composite laminate heating equipment
Heating rollers: 3, F200 x 1400
Motor power: 0.75 kW
Control panel: Sweden ABB electronic panel
Laminating equipment
Heating rollers: 3, F200 x 1400
Motor power: 0.75 kW
Control panel: Sweden ABB electronic panel
Non-woven fabric wrapping equipment
Roll width: 1200 mm
It is easy to remove the rollers
Material: Aluminum
4-station temperature control equipment
Cooling method: oil
Average temperature: 160C
Heating power: 4×12 kw
Three sets are used for three-roll forming equipment, and one set is used for preheating the rolls, when there is excess pressure, when the temperature is high, when there is a shortage of oil, and other alarm functions.
Roller cooling equipment
Roller diameter: 3×400 mm, 1400 mm
Motor power: 1.5 kW
Cooling method: internal water cooling
Control panel: Sweden ABB electronic panel
Cutting equipment
Length: 6m
Roller: Aluminum
Knives: 2 sets
There is a feature of collecting the cut parts
Straightening-transmitting equipment
Size: F250x1400 mm
Roller material: nitrile rubber
Motor power: 2.5 kW
Control panel: Sweden ABB electronic panel
Control: pneumatic
Transverse cutting equipment
Pulling roller: F 180 x 1400 mm
Blade: Triangular
Control panel: Sweden ABB electronic panel
Screen: PLC screen
Electronic control panel
Operating system: Siemens TP1200
PLC screen: Siemens
Anti-low voltage section: Schneider
Video footage of the process
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