Kitchen sponge production line

General information:

We need the following set of equipment:

1. Adhesive equipment
2. Press equipment
3. Vertical cutting equipment
4. Hydraulic die cutting equipment (optional)
5. Equipment for cutting off foreign parts

Working area: 60 square meters

Number of employees: 5

Power: 55kw

Performance: 2000-3000 per day

The raw materials we will need include:

1. Sponge part (yellow) and cleaning part (green)
2. Special PU glue

So, let’s move on to the production process.

At the first stage, two parts are glued together using PU glue

To do this step, we need a gluing machine, which is one of the largest pieces of equipment on the production line.

We insert glue into the initial part of the equipment (on the right in the picture) between two separate parts. After passing between the two circles, it goes to the big circle. Here, two separate parts are qualitatively joined under the influence of heat under high pressure. It is very important that the parts do not separate in this process.

You can find out the technical parameters of the equipment using the table below.

In the second stage, the glued parts are pressed

The main purpose of doing this is to improve the quality of our products. By pressing them with this equipment for a certain time, the glue will be more firmly fixed and the quality of the product will increase. Below is a picture of our press equipment.

Let’s get acquainted with the technical characteristics of the equipment

Uchinchi bosqichda gubkalar kesiladi

O`ylaymizki bu zaruriyatni tezdaga hech qandayiyat yo`q. Bizga bir dona kesuvchi uskunaning o`zi yetarli.

To`rtinchi bosqichda qoliplar shaklida shakl beriladi (ixtiyoriy)

Sotuv miqdorini va mahsulotlar rang-barangligini sotib olish mumkin. Buning uchun turli xil shakldagi pichoqlar kerak bo`ladi.

At the last stage, the side of the sponge is cut

One of the advantages of this process is that it makes it easier to catch the sponges. This process is done with the help of heat.

This is how all the processes came to an end. All that remains is to pack them. You arrange cellophane bags in agreement with local manufacturers and put the sponges in the bags. Now they are ready for sale.

Now let’s go to the accounting books.

You can see the total prices of the equipment in the table below. This price does not include installation and delivery of equipment.