Kitchen sponge production line

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Each household needs certain types of permanent products. By producing them, you will relieve the burden of our people by supplying high-quality products and you will be able to earn a good income for yourself. Without further ado, let’s move on to providing detailed information about this production line.

$39,500

Out of stock

General information:

We need the following set of equipment:

  1. Adhesive equipment
  2. Press equipment
  3. Vertical cutting equipment
  4. Hydraulic die cutting equipment (optional)
  5. Equipment for cutting off foreign parts

Working area: 60 square meters

Number of employees: 5

Power: 55kw

Performance: 2000-3000 per day

The raw materials we will need include:

  1. Sponge part (yellow) and cleaning part (green)
  2. Special PU glue

So, let’s move on to the production process.

At the first stage, two parts are glued together using PU glue

To do this step, we need a gluing machine, which is one of the largest pieces of equipment on the production line.

We insert glue into the initial part of the equipment (on the right in the picture) between two separate parts. After passing between the two circles, it goes to the big circle. Here, two separate parts are qualitatively joined under the influence of heat under high pressure. It is very important that the parts do not separate in this process.

You can find out the technical parameters of the equipment using the table below.

Adhesive equipment
Working width 1m
Normal operating speed 5-45m/min
Heating power 45kw
Dimensions 6,2*1,3*2m
Clay PU glue
Number of runs 2,-3
Voltage 380v/280v
Net weight 2500kg
Automatic level Semi-automatic
Power source Electric
Certificate СЕ

In the second stage, the glued parts are pressed

The main purpose of doing this is to improve the quality of our products. By pressing them with this equipment for a certain time, the glue will be more firmly fixed and the quality of the product will increase. Below is a picture of our press equipment.

Let’s get acquainted with the technical characteristics of the equipment

Press equipment 2300*1000mm
Work area 5-45m/min
Heating power 1,5 kw
Dimensions 2,5*1,2*1,5m
Number of workers 1-2
Voltage 380v/280v
Net weight 2500kg
Automatic level Semi-automatic
Certificate СЕ

Uchinchi bosqichda gubkalar kesiladi

O`ylaymizki bu zaruriyatni tezdaga hech qandayiyat yo`q. Bizga bir dona kesuvchi uskunaning o`zi yetarli.

Press equipment 2300*1000mm
Work area 5-45m/min
Heating power 1,5 kw
Dimensions 2,5*1,2*1,5m
Number of workers 1-2
Voltage 380v/220v
Net weight 500kg
Automatic level Semi-automatic
Certificate СЕ

To`rtinchi bosqichda qoliplar shaklida shakl beriladi (ixtiyoriy)

Sotuv miqdorini va mahsulotlar rang-barangligini sotib olish mumkin. Buning uchun turli xil shakldagi pichoqlar kerak bo`ladi.

Cutting equipment (mould)
Work table dimensions 1600*800mm
Cutting pressure 60T
Heating power 4,5kw
Outline size 50-240mm
Voltage 380V/220v
Net weight 3500kg
Automatic level In hand
Hydraulic oil capacity 220l
General dimensions 2300*1300*1570mm
Power source Electr

At the last stage, the side of the sponge is cut

One of the advantages of this process is that it makes it easier to catch the sponges. This process is done with the help of heat.

Cutting equipment (side)
Average operating speed 20-40 min
Heating power 1,5kw
Dimensions 1,2*1,2*1m
Number of workers 1-2
Voltage 380V/220v
Net weight 350kg
Automatic level In hand

This is how all the processes came to an end. All that remains is to pack them. You arrange cellophane bags in agreement with local manufacturers and put the sponges in the bags. Now they are ready for sale.

Now let’s go to the accounting books.

You can see the total prices of the equipment in the table below. This price does not include installation and delivery of equipment.

 

 

 

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