Biscuit production line

As we live with high-level technologies, our demand for them is increasing day by day. It would not be wrong to say that modern technologies have entered almost all areas of our life. One such industry is, of course, the food industry. The equipment that we want to present to you today is also used for the production of biscuits, a product that is loved not only by the Uzbek people, but also by the whole world. This set of equipment is intended for the production of cookies. You can see such cookies in the pictures above. AFEX-GOUP offers you a set of equipment for the production of this type of cookies. We hope that the cookies you made will be loved by our people and you will be able to collect your valuable customers in a short period of time.

For the production of cookies, we need the following set of equipment. 1. Mixer 2. Forming equipment (2 types) 3. Electric furnace (tunnel) 4. Lubricating equipment 5. Cooling conveyor 6. 180° rotating device 7. Biscuit combining equipment 8. Packaging equipment This set of equipment can produce 400 kg of cookies per hour. We need a total of 10 workers to complete all processes. This line consumes 200kw of electricity for one hour. The production area is 375 square meters. You can see the location of the equipment in the picture below.

01

At the first stage, we prepare dough for cookies using a mixer.

4 parameters

Material

Cast carbon steel

Thickness

10mm-30mm

Mixing part

Steel, nickel, diameter 60 mm

Electric parts

Omron, Delix, Siemens

  The machine is a kind of mixer suitable for all kinds of food production. The quality of the dough mixed with it is very good. The dough mixer has the quality standard SB / T 10127-92, which is the required quality standard of the food industry. A new type of decelerator used in the mixer automates the process and makes it easier.

At the second stage, a form for cookies is given.

For this step, we provide you with two types of equipment. The first type of equipment is for harder cookies, and the second type of equipment is for softer cookies (easy to melt in tea). Let's get acquainted with them below.

02

Unit 2

5 parameters

Material

Cast carbon steel

Thickness

6mm

Baking part

Steel, nickel, diameter 2 mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

Function: Molding machine for hard cookies, soda crackers, thin cookies. This equipment has three measuring tools for rolling out the dough. Three processes take place in the equipment: it spreads the dough, molds the hard cookie, and returns the excess dough. A total of five belts are used in the equipment.

03

Unit 3

5 parameters

Material

Cast carbon steel

Thickness

6mm

Baking part

Steel, nickel, diameter 2 mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

Function: for making soft cookies, sweet cookies and other types of thick cookies. Biscuits of various shapes can be produced by changing the molds of the equipment. The bottom of the machine has four rubber wheels, easy to move in production and maintenance.

04

ELECTRICAL FURNACE (TUNNEL)

5 parameters

Material

Cast carbon steel

Thickness

2mm-20mm

Conveyor thickness

2mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

This tunnel consists of furnace tunnel, conveyor, conveyor control system, electric heating pipes and control cabinet. Frequency inverters keep the temperature constant at a certain size. It is possible to adjust the temperature, which not only saves energy, but also makes cookies of high quality and taste.

05

At the fourth stage, oil is sprinkled on the surface of finished cookies.

5 parameters

Material

Stainless steel

Thickness

2mm-12mm

Conveyor thickness

2mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

This machine is used to spray oil on the surface of baked cookies. At this stage, the cookies can have higher quality and better taste. Speed: 10-20m/minute. A centrifugal pump was used to pump the oil from the oil tanker. Powered by an engine. 4 motors work at the same time when spraying oil film. There are several valves in the pipe to control the volume of oil. Equipped with a temperature control device. Oil spraying width is 360°.

06

In the fifth stage, the cookies are cooled.

5 parameters

Material

Stainless steel

Thickness

3mm

Conveyor thickness

1,5mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

After the end of the oil spraying stage, the cookies are cooled using this equipment. The cooling speed can be changed

07

In the sixth step, the cookies are returned.

7 parameters

Material

Stainless steel

Thickness

3mm

Conveyor

Stainless steel

Conveyor width

650mm

Conveyor thickness

2mm

Electric parts

Connector, indicator light, green/red buttons

Pieces

Delix, Siemens,ABB

This machine is used to turn the mode into U type when the length of the factory is not enough. It can be at 90°, 180°. The unit has an electro-magnetic speed regulator; cooking speed can be changed according to demand.

08

At the seventh stage, the cookies are glued.

5 parameters

Production volume

100-140 per minute

Power

220v50hz (60hz)

Power

3kw

Dimensions

3300*1200*1500 mm

Weight

500 kg

The speed is stable. It can automatically detect the absence of cookies by photoelectric control. When the machine stops accidentally, the pouring part of the equipment turns off automatically. Make sure nothing spills on it and keep the machine clean. The temperature can be controlled automatically. Designed for rectangular, square, round and ellipse cookies. The machine is mainly made of stainless steel and meets food sanitation requirements.

At the eighth stage, the cookies are packed.

09

Unit 9

8 parameters

Film thickness

Max 280 mm

The length of the bag

90mm-220mm or 150mm-320mm

Pack width

50mm-140mm

Product height

max 40mm

Encoding speed

50-250 packs/min

Voltage

220v/380v50xz

Power

3 sq

Dimensions

3946*840mm*1500mm

Function: suitable for packaging common items such as biscuits, egg pies, bread, chocolate, candy, daily necessities, industrial parts, paper. The length of the bag is flexible, the operator does not have to unload, save time and films. The operator can easily and quickly adjust the machine's operation and parameters. All controls come with easy-to-use software for configuring and updating functions.