Greenhouse film production line
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The demand for quality food products in Uzbekistan and around the world is increasing more and more. For this reason, the use of efficient land use technologies is becoming increasingly important.
499,500$
Out of stock
Members of the AFEX-GROUP company present to our valued customers the greenhouse film production line, which is one of the next big projects. With the help of a common line, you will have the ability to produce high-quality films quickly.
General information
Raw materials: LDPE, LLDPE, EVA and other mixed materials
Max film width: 12000 mm
Number of floors: 3 floors
Film thickness: 0.08-0.12 mm
Production capacity: 800 kg/hour
Voltage: 380V ±5%-10%
Total power: 900 kW
Total dimensions of the line: 18*11*22 meters (length*width*height)
Water temperature: 5-10°C
Water volume: 150 L/min
Equipment list
The production line consists of the following 7 main parts:
- SJ-135/30 extruder system
- SJ-120/30 extruder system
- Filtration system
- Three-stage mold system
- Cooling system
- Packaging system
- Electronic control system
- Production process
So, we can get acquainted with the tasks and technical indicators of the equipment needed in the production process.
Extruder system
SJ-135/30 extruder
The most important equipment in the line is, of course, the extruder equipment. The function of this equipment is to melt raw materials and release them in packages. The processes are carried out in two stages, that is, a two-stage extruder system. The extruder, in turn, consists of screws, barrels and a reduction box. These main parts ensure the stability and continuity of the process.
Screws
| Screws | |
| Diameter | F 135mm |
| L/D ratio | 30:1 |
| Material | 38 CrMoALA |
| Nitriding thickness | 0,5-0,75mm |
Barrels
| Screws | |
| Screws | F 135mm |
| L/D ratio | 30:1 |
| Material | 38 CrMoALA |
| Nitriding thickness | 0,5-0,75mm |
Reducer
The function of the reduction box is to control the amount of raw materials entering the extruders and to provide the necessary pressure to the necessary extruder equipment.
| Reduction box | |
| Material | Alloy steel 20CrMnTi |
| Type of cooling | By turning water |
| Motor power | 185KW |
SJ-120/30 Extruder
Further processes continue in the second stage extruder.
| Screws | |
| Diameter | F 120mm |
| L/D ratio | 30:1 |
| Material | 38CrMoALA |
| Type of nitriding | HV 700-940 |
| Nitriding thickness | 0,5-0,75mm |
Barrels
| Barrels | |
| Diameter | F120mm |
| L/D ratio | 30:1 |
| Material | 38:CrMoALA |
| Type of nitriding | HV 700-940 |
| Nitriding thickness | 0.5-0.75mm |
Reducer
| Reduction box | |
| Material | Alloy steel 20CrMnTi |
| Type of cooling | By turning water |
| Motor power | 160kw |
Filter system
In order to increase the quality of the material and the durability of the product, it is necessary to pass the melted raw materials through a filter. This will help save time and energy later in the production process. A cylinder or hydraulic filter can be used in the equipment. Finding these types of filters is not a problem.
Three-layer molds
Molds are mainly needed to change the parameters of the film. The thickness and dimensions of the film can be changed with the help of molds. The three-stage operation of the molds ensures the high quality of the product.
| Three-layer molds | |
| Type of molds | Triple helix |
| Interval of molds | 2 mm |
| Diameter | 1500 mm |
| Metal | 42CrMo tempered steel |
| Temperature control | Through the control point |
Cooling system
This line consists of two types of cooling systems: internal and external. The external cooling system consists of a disk ring.
The internal cooling system is systematically connected with all the equipment in the line. All ventilation equipment in the equipment uses a total of 30 KW of electricity. We can see it in the following videos.
Measuring system
At the next stage, we will have to measure the finished products to the desired length and cut it. This task is performed by cutting rollers.
| Measuring roller | |
| Roller size | F 260*3500mm |
| Metal | NBR rubber |
| Motor power | 5.5kw |
| Max speed | 35m/min |
Packaging system
At the last stage of the production process, we wrap the finished products. This wrapping is done using special equipment.
| Wrapping equipment | |
| Type of wrapping | 2 center winding |
| Speed | Max 25m/min |
| Max roll diametric | F 300mm |
| Metal | 38CrMoALA |
Video footage of the process
Prices
SJ-135/30 extruder system
Sj-120/30 extruder system
Filtration system
Three-stage mold system $ 370 000
Cooling system
Wrapping system
Electronic control system
Logistics costs (7 containers) $18500*7=$129500
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