Body Material: SUS 304
Printing Rows: 1-2 rows
Maximum Printing Speed: 200 meters/min
Mixer
The function of the mixer is to add and blend various colors and other materials into the raw material granules.
Plastic recycling
Production line of PERT+EVOH high temperature resistant hoses for warm floor
Availability:
Out of stock
Heat-resistant hoses for underfloor heating are a reliable and efficient solution to create comfortable warmth in your home. They can withstand high temperatures and guarantee long-term performance without compromising quality. Made from advanced materials, these hoses provide even heat distribution, resistance to corrosion, and flexibility during installation. Hoses in sizes 16 mm and 32 mm are particularly popular.
Out of stock
This line produces heat-resistant hoses made from a 3-layer PERT-Adhesive-PERT material. Here:
- PERT is a high-temperature resistant polyethylene pipe.
- Adhesive is the bonded layer.
- EVOH is an ethylene vinyl alcohol copolymer layer.
General Information about the Line
- Raw materials: EVOH and PERT granules
- Final product: PERT hose
- Production line length: 28 meters
- Production line height: 4 meters
- Production building: Enclosed building
- Humidity: 85%
- Air temperature: 0-40°C
- Voltage: 380V, 50 Hz, 3-phase
- Required power: 135 kW
- Water supply: Required
- Water temperature: ≤20°C
- Water flow pressure: ≥0.3 MPa
- Water consumption: 3 m³/hour
- Number of workers: 2-3 workers per 8-hour shift
Equipment in the Line
- High-speed single-screw extruder (PERT), model AF-65/43
- Single-screw extruder (EVOH and adhesive), model AF-30/25
- Single-screw extruder (EVOH), model AF-45/28
- Molds for 3-layer hoses (φ16, 20, 25, 32 mm)
- Water cooling and calibration equipment
- Cooling equipment
- Hose pulling equipment
- Automatic two-spool winding equipment
- Special printer
- Mixer
- PLC control system
High-Speed Single-Screw Extruder (PERT) Model AF-65/43
The first main extruder is used for producing the primary PERT layer of the hose.
Screw Diameter: 65 mm
Screw L/D Ratio: 34:1
Motor Power: 75 kW
Production Capacity: 180-200 kg/hour
Center Height: 1000 mm
Material: 38CrMoAIA
Surface Treatment Type: Nitrided
Nitriding Layer Thickness: 0.50~0.70 mm
Internal Surface Treatment Type: Nitrided
Heating Type: Circular heating device
Heating Device Material: Cast aluminum
Heating Power: 25 kW
Number of Heating Zones: 5 zones
Cooling: With fans
Cooling Power: 0.25 kW x 5 units
Extension Box Material: Cast HT200
Shaft Material: 40Cr
Vacuum Feeding Part: Hopper dryer 75 kg
Brands of Installed Devices
- Extension Box: CHANGZHOU Bulukerui (China)
- Screw and Barrel: ZHOUSHAN JUER (China)
- Motor: Chinese brand
- Inverter: Delta (Taiwan)
- Contactor: Schneider (France)
- Switch: Schneider (France)
Single-Screw Extruder (EVOH Adhesive), model AF-30/25
This extruder is used for coating the hose with an EVOH adhesive layer.
Screw Diameter: 30 mm
Screw L/D Ratio: 25:1
Motor Power: 4 kW
Production Capacity: 10 kg/hour
Center Height: 1000 mm
Material: 38CrMoAIA
Surface Treatment Type: Nitrided
Nitriding Layer Thickness: 0.50~0.70 mm
Internal Surface Treatment Type: Nitrided
Heating Type: Circular heating device
Heating Device Material: Cast aluminum
Heating Power: 1 kW
Number of Heating Zones: 2 zones
Cooling: With fans
Cooling Power: 0.085 kW x 2 units
Extension Box Material: Cast HT200
Shaft Material: 40Cr
Brands of Installed Devices
- Extension Box: Zhejiang Redson (China)
- Screw and Barrel: ZHOUSHAN JUER (China)
- Inverter: Delta (Taiwan)
- Contactor: Schneider (France)
- Switch: Schneider (France)
Single-Screw Extruder (EVOH), Model 45/28
This final extruder is used for coating with an EVOH layer.
Screw Diameter: 45 mm
Screw L/D Ratio: 28:1
Motor Power: 7.5 kW
Production Capacity: 20 kg/hour
Center Height: 1000 mm
Material: 38CrMoAIA
Surface Treatment Type: Nitrided
Nitriding Layer Thickness: 0.50~0.70 mm
Internal Surface Treatment Type: Nitrided
Heating Type: Circular heating device
Heating Device Material: Cast aluminum
Heating Power: 1 kW
Number of Heating Zones: 2 zones
Cooling: With fans
Cooling Power: 0.085 kW x 2 units
Extension Box Material: Cast HT200
Shaft Material: 40Cr
Brands of Installed Devices
- Extension Box: Zhejiang Redson (China)
- Screw and Barrel: ZHOUSHAN JUER (China)
- Inverter: Delta (Taiwan)
- Contactor: Schneider (France)
- Switch: Schneider (France)
Molds for 3-Layer Hoses (φ16, 20, 25, 32 mm)
Material: 40Cr
Calibration Mold Liner: Tin (lead) bronze
Mold Sizes: φ16, 20, 25, 32 mm
Water Cooling and Calibration Equipment
This equipment is used to maintain the ideal round shape of the hoses as they exit the extruder.
Material: SUS304
Calibration Range: φ16, 20, 25, 32 mm
Vacuum Pump: 1 unit
Vacuum Pump Capacity: 120*2 m³/hour
Vacuum Pump Motor Power: 2.2 kW
Vacuum Level: 0.06-0.04 MPa
Water Pump: 1 unit
Water Pump Motor Power: 2.2 kW
Mobile Device Motor Power: 0.75 kW
Equipment Length: 8 meters
Wall Thickness: 3 mm
Wastewater Discharge Method: Through valve path
Water Pump Brand: NINGBO GUANGLING (China)
Vacuum Pump Brand: NINGBO GUANGLING (China)
Water Cooling Equipment
The hoses exiting the extruder are hot. This equipment is used to cool them more quickly. It cools the hoses using water.
| Material | SUS304 |
| The length of the cooling section | 12 metr |
| Wall thickness | 2 mm |
| Central height range | 1000±50 mm |
| Hose dimensions | φ16,20,25,32 mm |
Hauling Machine (Shlanglarni tortish uskunasi)
The equipment ensures the movement of hoses at a constant speed through the extruders, calibration, and cooling equipment.
Hose Sizes: φ16, 20, 25, 32 mm
Servo Motor Power: 1 kW x 2
Pulling Force: 10,000 N
Pulling Speed: 0.5-35 m/min
Installed Equipment Brands:
- Inverter: Delta (Taiwan)
- Contactor: Schneider (France)
- Circuit Breaker: Schneider (France)
Automatic Dual-Bobbin Winding Equipment
The equipment is used for winding the produced hoses onto reels.
Hose Sizes: φ16, 20, 25, 32 mm
Motor Power: 0.75 kW x 2
Winding Bobbins: 2 pcs
Special Printer
This printer allows printing of necessary information such as the production date, brand name, logo, and similar details on the hoses.
Motor Power: 3 kW
Mixing Speed: 80 rpm
Capacity: 100 kg
Control Panel: DELTA
Additional Equipment and Components
- Contactors: 3 pcs
- Mold Keys: 1 set
- Thermocouples: 5 pcs
- Heating Devices for Molds: 2 pcs
- Push Button On/Off Devices: 5 pcs
- Resistors (Potentiometers): 3 pcs
Products Manufactured in the Line
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