AFEX

Production line of PERT+EVOH high temperature resistant hoses for warm floor

Heat-resistant hoses for underfloor heating are a reliable and efficient solution to create comfortable warmth in your…

Individual offer
The length of the cooling section
12 metr
Hose dimensions
φ16,20,25,32 mm
Wall thickness
2 mm
Central height range
1000±50 mm
Material
SUS304
Price

Overview

About the equipment

Heat-resistant hoses for underfloor heating are a reliable and efficient solution to create comfortable warmth in your home. They can withstand high temperatures and guarantee long-term performance without compromising quality. Made from advanced materials, these hoses provide even heat distribution, resistance to corrosion, and flexibility during installation. Hoses in sizes 16 mm and 32 mm are particularly popular.

This line produces heat-resistant hoses made from a 3-layer PERT-Adhesive-PERT material. Here:

  • PERT is a high-temperature resistant polyethylene pipe.
  • Adhesive is the bonded layer.
  • EVOH is an ethylene vinyl alcohol copolymer layer.

General Information about the Line

  • Raw materials: EVOH and PERT granules
  • Final product: PERT hose
  • Production line length: 28 meters
  • Production line height: 4 meters
  • Production building: Enclosed building
  • Humidity: 85%
  • Air temperature: 0-40°C
  • Voltage: 380V, 50 Hz, 3-phase
  • Required power: 135 kW
  • Water supply: Required
  • Water temperature: ≤20°C
  • Water flow pressure: ≥0.3 MPa
  • Water consumption: 3 m³/hour
  • Number of workers: 2-3 workers per 8-hour shift

Equipment in the Line

  • High-speed single-screw extruder (PERT), model AF-65/43
  • Single-screw extruder (EVOH and adhesive), model AF-30/25
  • Single-screw extruder (EVOH), model AF-45/28
  • Molds for 3-layer hoses (φ16, 20, 25, 32 mm)
  • Water cooling and calibration equipment
  • Cooling equipment
  • Hose pulling equipment
  • Automatic two-spool winding equipment
  • Special printer
  • Mixer
  • PLC control system

High-Speed Single-Screw Extruder (PERT) Model AF-65/43

The first main extruder is used for producing the primary PERT layer of the hose.

Screw Diameter: 65 mm Screw L/D Ratio: 34:1 Motor Power: 75 kW Production Capacity: 180-200 kg/hour Center Height: 1000 mm Material: 38CrMoAIA Surface Treatment Type: Nitrided Nitriding Layer Thickness: 0.50~0.70 mm Internal Surface Treatment Type: Nitrided Heating Type: Circular heating device Heating Device Material: Cast aluminum Heating Power: 25 kW Number of Heating Zones: 5 zones Cooling: With fans Cooling Power: 0.25 kW x 5 units Extension Box Material: Cast HT200 Shaft Material: 40Cr Vacuum Feeding Part: Hopper dryer 75 kg

Brands of Installed Devices

  • Extension Box: CHANGZHOU Bulukerui (China)
  • Screw and Barrel: ZHOUSHAN JUER (China)
  • Motor: Chinese brand
  • Inverter: Delta (Taiwan)
  • Contactor: Schneider (France)
  • Switch: Schneider (France)

Single-Screw Extruder (EVOH Adhesive), model AF-30/25

This extruder is used for coating the hose with an EVOH adhesive layer. Screw Diameter: 30 mm Screw L/D Ratio: 25:1 Motor Power: 4 kW Production Capacity: 10 kg/hour Center Height: 1000 mm Material: 38CrMoAIA Surface Treatment Type: Nitrided Nitriding Layer Thickness: 0.50~0.70 mm Internal Surface Treatment Type: Nitrided Heating Type: Circular heating device Heating Device Material: Cast aluminum Heating Power: 1 kW Number of Heating Zones: 2 zones Cooling: With fans Cooling Power: 0.085 kW x 2 units Extension Box Material: Cast HT200 Shaft Material: 40Cr

Brands of Installed Devices

  • Extension Box: Zhejiang Redson (China)
  • Screw and Barrel: ZHOUSHAN JUER (China)
  • Inverter: Delta (Taiwan)
  • Contactor: Schneider (France)
  • Switch: Schneider (France)

Single-Screw Extruder (EVOH), Model 45/28

This final extruder is used for coating with an EVOH layer.

Screw Diameter: 45 mm Screw L/D Ratio: 28:1 Motor Power: 7.5 kW Production Capacity: 20 kg/hour Center Height: 1000 mm Material: 38CrMoAIA Surface Treatment Type: Nitrided Nitriding Layer Thickness: 0.50~0.70 mm Internal Surface Treatment Type: Nitrided Heating Type: Circular heating device Heating Device Material: Cast aluminum Heating Power: 1 kW Number of Heating Zones: 2 zones Cooling: With fans Cooling Power: 0.085 kW x 2 units Extension Box Material: Cast HT200 Shaft Material: 40Cr

Brands of Installed Devices

  • Extension Box: Zhejiang Redson (China)
  • Screw and Barrel: ZHOUSHAN JUER (China)
  • Inverter: Delta (Taiwan)
  • Contactor: Schneider (France)
  • Switch: Schneider (France)

Molds for 3-Layer Hoses (φ16, 20, 25, 32 mm) Material: 40Cr Calibration Mold Liner: Tin (lead) bronze Mold Sizes: φ16, 20, 25, 32 mm

Water Cooling and Calibration Equipment

This equipment is used to maintain the ideal round shape of the hoses as they exit the extruder. Material: SUS304 Calibration Range: φ16, 20, 25, 32 mm Vacuum Pump: 1 unit Vacuum Pump Capacity: 120*2 m³/hour Vacuum Pump Motor Power: 2.2 kW Vacuum Level: 0.06-0.04 MPa Water Pump: 1 unit Water Pump Motor Power: 2.2 kW Mobile Device Motor Power: 0.75 kW Equipment Length: 8 meters Wall Thickness: 3 mm Wastewater Discharge Method: Through valve path Water Pump Brand: NINGBO GUANGLING (China) Vacuum Pump Brand: NINGBO GUANGLING (China)
The hoses exiting the extruder are hot. This equipment is used to cool them more quickly. It cools the hoses using water.
01

Water Cooling Equipment

5 parameters
Water Cooling Equipment
Material
SUS304
The length of the cooling section
12 metr
Wall thickness
2 mm
Central height range
1000±50 mm
Hose dimensions
φ16,20,25,32 mm

Hauling Machine (Shlanglarni tortish uskunasi)

The equipment ensures the movement of hoses at a constant speed through the extruders, calibration, and cooling equipment.

Hose Sizes: φ16, 20, 25, 32 mm Servo Motor Power: 1 kW x 2 Pulling Force: 10,000 N Pulling Speed: 0.5-35 m/min

Installed Equipment Brands:

  • Inverter: Delta (Taiwan)
  • Contactor: Schneider (France)
  • Circuit Breaker: Schneider (France)

Automatic Dual-Bobbin Winding Equipment

The equipment is used for winding the produced hoses onto reels.

Hose Sizes: φ16, 20, 25, 32 mm Motor Power: 0.75 kW x 2 Winding Bobbins: 2 pcs

Special Printer

This printer allows printing of necessary information such as the production date, brand name, logo, and similar details on the hoses.
Body Material: SUS 304 Printing Rows: 1-2 rows Maximum Printing Speed: 200 meters/min

Mixer

The function of the mixer is to add and blend various colors and other materials into the raw material granules.
Motor Power: 3 kW Mixing Speed: 80 rpm Capacity: 100 kg

Control Panel: DELTA

Additional Equipment and Components

  • Contactors: 3 pcs
  • Mold Keys: 1 set
  • Thermocouples: 5 pcs
  • Heating Devices for Molds: 2 pcs
  • Push Button On/Off Devices: 5 pcs
  • Resistors (Potentiometers): 3 pcs

Products Manufactured in the Line

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EquipmentProduction line of PERT+EVOH high temperature resistant hoses for warm floor

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Specifications

Data provided by the manufacturer; configuration may vary per order.

Water Cooling Equipment

5 parameters
Material
SUS304
The length of the cooling section
12 metr
Wall thickness
2 mm
Central height range
1000±50 mm
Hose dimensions
φ16,20,25,32 mm

Video

The equipment in operation.

Delivery and commissioning

From consultation to launch — four steps under contract.

  1. 1

    Consultation

    We define your needs, configure the line and prepare an offer.

  2. 2

    Contract

    Timeline, payment terms and warranty are fixed in the contract.

  3. 3

    Delivery

    The equipment is delivered from the manufacturer to your site.

  4. 4

    Installation and training

    Our specialists commission the equipment and train your operators.

Frequently asked questions

The most common questions about delivery, contracts and tracking.

Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis: By air By rail By land transport By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must: CERTIFICATE certifying the business entity; Bank details; STIR number; Copy of the manager's passport; Enterprise seal to confirm the contract
Consultation

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Call us+998 93 381 6699Mon–Sat: 9:00 – 18:00
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