Ear cleaner (uxochistka) production equipment

“Sequence of the equipment operation process:

Cotton delivery → Stick delivery → Attaching cotton to the stick → Drying with an oven → Packaging.”

Worker placement in the equipment

1. One worker will be needed to monitor the operation of the equipment and load the raw materials into the equipment when they run out.
   Depending on the type of packaging:
   • 2 workers are required for packaging into ziplock bags,
   • 1 worker is required for packaging into rectangular boxes,
   • 1 worker is required for packaging into round containers

Equipment diagram

Technical specifications

Manufacturer: China
Voltage: 380V
Total power: 13 kW
Average power consumption: 7-8 kW
Production speed: 1200 pieces/min
Cotton part type: Single-headed and double-headed
Stick type: Plastic, wood, and bamboo sticks
Cotton swab length: 70 mm (±2mm)
Cotton swab diameter: 2.3-2.5 mm
Required cotton type: 1.5 grams/meter
Equipment dimensions: 7806x940x1790 mm
Equipment weight: 1800 kg

Cotton part types of the cotton swab

1. Standard
   
2. Child-safe type
   
3. Cosmetic (cone)
   
4. Cosmetic (spiral)

Parts and specifications of the equipment

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1. Stick delivery bunker
2. Cotton delivery section
3. Control panel
4. Drying furnace
5. Stick feeding system.
6. Equipment frame made of aluminum.
7. Equipment housing made of stainless steel
8. Glue pump.
9. Cotton swab alignment section
10. Stick tip impression section.(for firm cotton adhesion)
11. Cotton pulling and cutting equipment
12. Molding section (available in 4 different types)

1. Stick delivery bunker
2. Sensor – the equipment automatically shuts off when the sticks run out
3. Stick feeding system
4. Stick dimensions: Diameter: 2.3-2.5 mm, Length: 70 ± 2 mm

1. The part for applying a mark to the ends of the plastic stick. These parts are designed to create a scratch at both ends of the plastic stick, which is necessary for the cotton to adhere to the cotton swab.

    

2. The part for applying adhesive to attach cotton to wooden, bamboo, and paper sticks.

   Note: To produce cotton swabs with plastic or wooden and bamboo sticks, it is not necessary to change the mold in the equipment. It is sufficient to select the type of stick through the control panel. The equipment is set up to handle two different types of sticks.

1. The part for applying a mark to the ends of the plastic stick.
2. Cotton: 1.5 g / meter
3. Japan-made belt: Long service life.
4. High-precision cotton pulling and cutting system.
5. Japan Omron sensor: When the cotton runs out, the machine automatically stops.

Mold: The mold can be changed on a single machine to produce different shapes of cotton swab tips.

1. Standard
2. Child-safe type
3. Cosmetic type

1. The part for molding the swabs.
2. The part for drying and curing the swabs.

1. Drying oven, closed-loop type. Ensures energy savings and high efficiency.
2. Fan, for drying moisture.v

1. Conveyor for delivering vacuum ear swabs to the sorting and packaging table.
2. Packaging equipment: Depending on the type of packaging (pack, round, and rectangular box), the equipment can be adjusted.

1. Servo motor: A Delta brand servo motor from Taiwan is installed. It can also be upgraded to a Schneider servo motor from France for an additional fee.
2. Screw: Taiwan’s “HIWIN” or “TBI” brand.

Packaging section

1. Packaging in Ziploc bags.
2. Packaging in cylindrical containers.
3. Packaging in rectangular boxes.

   Each type of packaging requires a separate machine.