1 / 9Production line of medical gloves (Nitrile/Latex)
We can say without a doubt that 2020 was a very difficult year for the medical field.
Individual offer
- Oil pot
- 1
- Motor, pump, filters
- 1 set
- Water purifier
- 6T/h
- Chiller
- 25HP
- Name
- Quantity
- Automatic counting equipment
- 2
Price
Request a quote
We prepare an individual offer for you
Overview
About the equipment
We can say without a doubt that 2020 was a very difficult year for the medical field. The pandemic caused by the Covid-19 virus has put the people of the whole world in a difficult financial and physical situation. The virus has taken and continues to take away many of our loved ones. As a result, we can show an unexpected high demand for medical equipment and tools. For this reason, we aim to help reduce the high demand through our next production line. Let's get enough information about nitrile gloves.
Nitrile gloves
Nitrile gloves are made from synthetic rubber. They are flexible and stretchable. Before and after production, they undergo a multi-stage sterilization process using special chemicals. For this reason, they are equally used in the medical and chemical fields. Their raw material does not contain latex. These types of gloves are usually used by people who are allergic to latex.
Nitrile gloves are used in routine tasks in addition to medical purposes. Nitrile gloves are also widely used in the food and pharmaceutical industries. Nitrile gloves are tested in special laboratories after production. All these tests are aimed at ensuring the durability of gloves used in hospitals and chemical industries.
Useful features
- Does not cause allergies. These gloves do not contain any latex. Therefore, people who are allergic to latex can use these gloves without any difficulty.
- Resistant. Gloves of this type are more resistant to tearing and holes than latex gloves.
- Adaptable. The material of the gloves is elastic. Because of this, they can fit into the hands without any problems.
- Durability. They are designed for long-term use. They are convenient even for regular use. They are manufactured in compliance with durability standards and requirements.
- Resistance to infection. Nitrile gloves are widely used in the medical field. It is clear that doctors and nurses are exposed to infectious diseases. There, these gloves can be a protective tool to avoid harmful infections.
- Chemical resistance. These gloves have a unique feature to prevent the harmful effects of many chemicals on the skin.
General information
- General dimensions of the line: 50m*1.8m*6.5m (length*width*height)
- Total weight of the line: 50 tons
- Required area dimensions: 130m*15m*15m (length*width*height)
- Production capacity: 120,000-140,000 pairs per day
- Number of workers: 6-7
- Water consumption: 1-2 cubic meters/hour
- Number of hand molds: 3000
- Raw materials: nitrile material, chlorine, water, natural gas/kerosene/diesel, starch
- Fuel: 170 cubic meters per hour if natural gas is used. 105 kg/hour if diesel is used
- Total capacity of the plant: 275kw/h
A collection of equipment
The production line includes the following parts:- Heating system
- Water system
- Pneumatic pressure system
- Raw material mixing system
- Immersion and cleaning system
- Mold system
- Finished product system
- Testing system
- Packaging system
In the first step, the molds are cleaned
First of all, we start the work by cleaning the molds used in the previous processes. Because during all stages and in the working environment, excess dust and substances can stick to the surface of the molds. In order to prevent various unpleasantness, molds are cleaned using acids and alkalis. In the second stage of cleaning, molds are dipped in boiling water. Molds that come out of boiling water are now cleaned again using special drum brushes. This is the end of the mold cleaning stage. You can watch a video of the process in the video belowIn the second stage, the molds are coated with liquid
The turn has come to the most important stage of our production process. Our molds from the drum brush are slightly dried in the air and with the help of fans. Now our molds are placed in containers (baths) filled with nitrile liquid. For a short period of time, the surface of the molds is completely covered with nitrile material. Then the molds go to the ovens. In a specially heated oven, the nitrile material has time to solidify on the molds.In the third stage, gloves are chemically treated
At this stage, we continue to chemically process our semi-finished gloves. Our gloves, coming out of the oven, are now first dipped in polymer and then in water. The main purpose of this is to increase the quality of gloves and their resistance to chemical reactions. After that, the sleeves of the gloves are folded so that it is easy to take them off. Then, after a little drying, the gloves are put in a container filled with starch.In the fourth stage, they are controlled
Our medical gloves are also ready. All that remains is to check their quality and pack. At this point, it is necessary to emphasize one piece of information. The equipment mentioned above is the main equipment of the production line. You can familiarize yourself with the list of all equipment through the following tables01
3 parametersGeneral
- Name
- Quantity
- Oil pot
- 1
- Boiler installation tools
- 1
02
3 parametersUnit 2
- Name
- Quantity
- Water purifier
- 1 (6T/h)
- Chiller
- 1 (25HP)
03
3 parametersUnit 3
- Name
- Quantity
- Air compressor
- 1
- Air storage tank
- 1
04
10 parametersRaw material mixing system
- Name
- Quantity
- Vulcanization boiler
- 1
- Polymer boiler
- 1
- Coagulant mixing tank
- 1
- Storage tank
- 1
- Starch pot
- 1
- Stairs, sidewalks
- 1 set
- Pipes of distress
- 1 set
- PLC control system
- 1
- Motor, pump, filters
- 1 set
05
8 parametersImmersion and cleaning system
- Name
- Quantity
- Acid container
- 1
- A working container
- 1
- Hot water tank
- 1
- Starch container
- 1
- Melting pot
- 1
- Drum brushes
- 1 set (horizontal brushes included)
- Installation parts (chains, heating pipes, insulation panel)
- 1 set
06
4 parametersImmersion and cleaning system
- Name
- Quantity
- Automatic counting equipment
- 2
- Automatic unlocking system
- 1set
- Gloves molds (2 types)
- 3000
07
4 parametersUnit 7
- Name
- Quantity
- Drying equipment
- 1
- Washing machine
- 4
- Sterilization equipment
- 1
08
3 parametersUnit 8
- Name
- Quantity
- Endurance testing equipment and chiscometer
- 1set
- Thickness measuring equipment and scales
- 1set
09
4 parametersUnit 9
- Name
- Quantity
- Inner packing machine
- 1set
- Box packing machine
- 1set
- Automatic carton opening equipment
- 1set
10
4 parametersUnit 10
- Name
- Quantity
- Automatic carton packing equipment
- 1set
- Bending and closing equipment
- 1set
- Box sealing machine
- 1set
With this, our production processes have come to an end. We hope that with the help of this production line, you will deliver high-quality and useful medical gloves to our people.AFEX · CONSULTATION
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EquipmentProduction line of medical gloves (Nitrile/Latex)Your data is never shared with third parties
Specifications
Data provided by the manufacturer; configuration may vary per order.
General
3 parameters- Name
- Quantity
- Oil pot
- 1
- Boiler installation tools
- 1
02
Unit 2
3 parameters- Name
- Quantity
- Water purifier
- 1 (6T/h)
- Chiller
- 1 (25HP)
03
Unit 3
3 parameters- Name
- Quantity
- Air compressor
- 1
- Air storage tank
- 1
04
Raw material mixing system
10 parameters- Name
- Quantity
- Vulcanization boiler
- 1
- Polymer boiler
- 1
- Coagulant mixing tank
- 1
- Storage tank
- 1
- Starch pot
- 1
- Stairs, sidewalks
- 1 set
- Pipes of distress
- 1 set
- PLC control system
- 1
- Motor, pump, filters
- 1 set
05
Immersion and cleaning system
8 parameters- Name
- Quantity
- Acid container
- 1
- A working container
- 1
- Hot water tank
- 1
- Starch container
- 1
- Melting pot
- 1
- Drum brushes
- 1 set (horizontal brushes included)
- Installation parts (chains, heating pipes, insulation panel)
- 1 set
06
Immersion and cleaning system
4 parameters- Name
- Quantity
- Automatic counting equipment
- 2
- Automatic unlocking system
- 1set
- Gloves molds (2 types)
- 3000
07
Unit 7
4 parameters- Name
- Quantity
- Drying equipment
- 1
- Washing machine
- 4
- Sterilization equipment
- 1
08
Unit 8
3 parameters- Name
- Quantity
- Endurance testing equipment and chiscometer
- 1set
- Thickness measuring equipment and scales
- 1set
09
Unit 9
4 parameters- Name
- Quantity
- Inner packing machine
- 1set
- Box packing machine
- 1set
- Automatic carton opening equipment
- 1set
Unit 10
4 parameters- Name
- Quantity
- Automatic carton packing equipment
- 1set
- Bending and closing equipment
- 1set
- Box sealing machine
- 1set
Included units
Units and accessories included with the equipment. Specifications for each are in the section above.
- 01
- 02
- 03
Immersion and cleaning system
4 parameters
- Automatic counting equipment: 2
- Automatic unlocking system: 1set
Video
The equipment in operation.
Delivery and commissioning
From consultation to launch — four steps under contract.
Consultation
We define your needs, configure the line and prepare an offer.
Contract
Timeline, payment terms and warranty are fixed in the contract.
Delivery
The equipment is delivered from the manufacturer to your site.
Installation and training
Our specialists commission the equipment and train your operators.
Frequently asked questions
The most common questions about delivery, contracts and tracking.
Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis:
By air
By rail
By land transport
By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must:
CERTIFICATE certifying the business entity;
Bank details;
STIR number;
Copy of the manager's passport;
Enterprise seal to confirm the contract
Consultation
Let’s discuss your project together
Contact us for advice on choosing equipment, technical solutions and offers.
AFEX · SOCIAL
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