AFEX
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Production line of oil filters for cars

"AFEX-GROUP" company offers modern technologies for the production of oil filters for cars and trucks.

Individual offer
Electric power
380 V 50Hz
Ascent speed
160 mm/second
Production speed
14 pieces
Weight
5000 kg
The capacity of the glue container
15 kg
Power
90 W
Price

Overview

About the equipment

"AFEX-GROUP" company offers modern technologies for the production of oil filters for cars and trucks.

Before giving information about oil filter production equipment, let's consider how profitable this business activity is on the example of our country's market. As of January 1, 2021, the number of private cars in Uzbekistan is 2,955,295. It is noted that this is 14% more than in the same period last year.
  • Passenger cars – 2,767,126;
  • Trucks - 168,810;
  • Buses – 5,711;
  • Minibuses – 8,518;
  • There are 5,130 special vehicles.
Of course, these figures are given for the beginning of the year for the cars of individuals. By now, it is known that the number of individuals, enterprises and state vehicles is more than 4 million. Of course, Filtruz, the only company in Central Asia, operates in the field of oil filter production in our country. At this point, the information given in relation to the market of our country shows how promising the production of car oil filters is. You can also export your manufactured products to neighboring countries. The market in this field is a wide and big market, because the cars are of different types and models, which in turn require different sizes of oil filters.

This project presented to our entrepreneurs by our company "AFEX-GROUP" provides information on the production technologies of oil filters with an outer diameter of 50-140 mm and a height of 50-310 mm for cars, trucks and other types of vehicles. 'ours! General production technological processes of the product. Production of oil filters consists of 6-stage technological processes.
  • Preparation of the body part.
  • Preparing the filter part.
  • Preparing the valve part.
  • Preparation of metal tube.
  • Collection.
  • Sealing and packaging.
Technological processes begin with the preparation of the necessary details for the assembly of products. The special filter paper is corrugated in the corrugating equipment. The prepared corrugated filter paper is cut on special equipment depending on the size of the filters, and at the same time, the edges are glued with special glue (polyurethane) and corrugated. The processes of metal part preparation are performed on the working mesh and stamping equipment. The filter element assembly is then carried out, which consists of: corrugated filter paper, spring, connecting rubber, lower and upper caps, and parts such as the center tube are sent to the filter element assembly line, where all parts are placed in the oil filter. collected and printed on the printing equipment. Then it is wrapped and the finished product is packed. Necessary raw materials;
  • Metal sheet of the required size.
  • Special filter paper.
  • Special sealant
  • Appropriate size rubber attachment.
  • Elastic metal spring.
  • Special paint.
Necessary infrastructures for starting the activity; Required area; Should not be less than 500 m². Electric energy; 2 transformers of 630 kVA brand are required. Number of workers; 35-50 people. The main source of all infrastructures is water. Line equipment;
  1. PREPARATION OF THE COVER PART.
Hydraulic press equipment. 5 T (1 piece) Hydraulic press equipment. 15 T (2 pieces) Hydraulic press equipment. 35 T (3 pieces) Hydraulic press equipment. 40 T (3 pieces) Hydraulic press equipment. 63 T (2 pieces) Hydraulic press equipment. 80 T (3 pieces) Hydraulic press equipment. 100 T (1 piece) Hydraulic press equipment. 125 T (1 piece) Equipment for sealing metal plates. Welding equipment. Grooving equipment.
  1. VALVE SECTION PREPARATION.
Spring making equipment. (2 pieces) Valve assembly equipment. III. METELL TUBE SECTION PREPARATION. Tube preparation equipment.
  1. PAPER FILTER PART PREPARATION.
Paper lamination equipment. (2 pieces) Layer fastening equipment. Gluing equipment. Drying tunnel.
  1. COLLECTION OF ALL DETAILS.
Feeding equipment. Inspection equipment. (2 pcs.)
  1. SEALING AND PACKAGING
Dyeing and drying equipment. Printing equipment. (2 pieces) Packaging equipment. We also introduced the necessary information. Now let's get acquainted with the equipment necessary for the production of products and information about their technical indicators.
  1. PREPARATION OF THE COVER PART.
In hydraulic press equipment, metal parts of the products are used in the production of parts that tighten the body, cover, ring, and lower spring. For example; the work process in the preparation of the cover part begins with the flattening of the metal roll. After the flattened roll is heated to the Press equipment, circular holes are formed and formed in the product dimensions specified on the roll, and then the cutting equipment cuts the finished form. This technological process is also used to form filter housings using other press equipment.
01

Preparation of the cover part Hydraulic press equipment

15 parameters
Preparation of the cover part Hydraulic press equipment
Press
45t + 35t (+15t cutter)
Production speed
10 – 14 pieces / minute
Bolster size
45 Tonn (900mm x 1100mm) 35 Tonn (700mm x 900mm) 15 Tonn (600mm x 800mm)
Filter outer diameter
50 ~ 110 mm
Filter height
50 ~ 180 mm
Metal thickness
0,4 ~ 0,6 mm
Cylinder diameter
650mm x 100mm
Opening height
1100mm
Rate of descent
150 mm/second (second)
Ascent speed
160 mm/second (second)
May tank
600
Management system
Manual and automatic
Electric power
380 V 50Hz
Size
W1000 x L1000 x H3000 mm
Weight
5000 kg
02

Preparation of the cover part Hydraulic press equipment

15 parameters
Preparation of the cover part Hydraulic press equipment
Press
100t (80t and 65t + 45t cutter)
Production speed
5 – 8 pieces / minute
Bolster size
100 Tonn (1700mm x 1600mm) 80 Tonn (1200mm x 1400mm) 65 Tonn (1000mm x 1200mm)
Filter outer diameter
100 ~ 140 mm
Filter height
150 ~ 310 mm
Metal thickness
Maks 0,8 mm
Cylinder diameter
800 mm
Opening height
1200mm
Rate of descent
130 mm/second (second)
Ascent speed
150 mm/second (second)
May tank
600
Management system
Manual and automatic
Electric power
380 V 50Hz
Size
W1000 x L1000 x H3000 mm
Weight
5000 kg

Equipment for sealing metal plates

Equipment for sealing metal plates. This equipment covers the details of the cover made on Hydraulic Press equipment, sealing the edge of the cover to prevent oil from leaking out of the filter. The equipment works fully automatically, when an error occurs, there are warning lights. The parts prepared in this equipment are sent to the welding equipment.
03

Equipment for sealing metal plates

8 parameters
Equipment for sealing metal plates
Production speed
20 pieces/minute
The capacity of the glue container
15 kg
The size of the glue container
Ф300x1100mm
Work pressure
0.3 Mpa
Voltage
220 V / 50 Hz
Power
90 W
Size
L1105 x W755xH1050
Weight
250 kg
Welding equipment. Welding equipment is equipment that welds a metal plate to a central ring. The center ring holds the oil seal, and the oil seal prevents oil leakage. Welded parts are attached to the next grooving equipment.
04

Welding equipment

5 parameters
Welding equipment
Work pressure
0.4 Mpa
Voltage
380V / 50Hz
Power
100 sq
Size
L1070 x W520 x H1950
Weight
700 kg
Grooving equipment. After this stage, the preparation of the cover part is completed. The tool provides a groove in the center ring to secure the oil filters to the cars engine.
05

Grooving equipment

7 parameters
Grooving equipment
Production volume
20-30 pieces/minute
Shipendel
5 pcs
Work area
60-130mm
The size of the groove
M16-M38 (metric)
Voltage
380 V / 50 Hz
Power
2.2 Kw
Weight
550 kg
  1. VALVE SECTION PREPARATION.
Spring making equipment. In this equipment, springs are made for the part that acts as a valve in oil filters.
06

Spring making equipment

6 parameters
Spring making equipment
Steel wire diameter
1-4 m
Spring outer diameter
6-80mm
Adjustable and automatic
0-4000mm
Production volume
8-50 pieces/minute
Power
2.0Kw
Weight
800 kg
A spring and a clamping metal detail are attached to the valve assembly. This valve is placed in the lower part of the oil filter.
07

Valve assembly equipment

6 parameters
Valve assembly equipment
Production speed
25 pieces/minute
Work pressure
0.6 Mpa
Voltage
380 V / 50 Hz
Power
0.3 sq
Size
L1300 x W800 x H1300
Weight
250 kg

III. METELL TUBE SECTION PREPARATION.

Tube preparation equipment. The equipment works fully automatically, the metal tape is sent to the punching section by means of a conveyor, and the perforated metal tapes are sent to the spiral tube forming equipment. The equipment cuts the finished pipes to the required size.
08

Tube preparation equipment

8 parameters
Tube preparation equipment
Production speed
20-35 pieces/minute
Pipe diameter
30 – 75 mm
Pipe length
35 – 500 mm
Cutting speed
500 rpm
Raw material width
45 mm
Raw material thickness
0.25mm - 0.32mm
Size
L1600 x W800 x H1240
Weight
1500 kg
  1. PAPER FILTER PART PREPARATION.
Paper lamination equipment. This equipment prepares the most basic part of the filter. The special paper acts as a fine sieve to prevent debris. A special paper roll is loaded into the equipment, the equipment folds the paper and cuts it to the required size.
09

Paper laminating equipment

4 parameters
Paper laminating equipment
Management system
PLC
Production speed
90 – 200 corrugations
Corrugation width
600-1000mm
Along the corrugation
8 – 60 mm
Layer fastening equipment. The edges of the finished paper layers are fixed with a metal sheet, and spiral tubes are placed in the middle.
10

Layer fastening equipment

6 parameters
Layer fastening equipment
Management system
PLC
Production speed
20-30 pieces/minute
Corrugated paper length
40- 200 mm
Along the corrugation
15-35 mm
Air pressure
6kg
Voltage
380v 50hz
Gluing equipment. A circular metal plate is placed on top of the laminated paper by gluing and sent to the drying process.
11

Gluing equipment

8 parameters
Gluing equipment
Diameter
60-100mm
Production speed
30 pairs/minute
Compatibility with various plastics
PVC plasma filter
Work pressure
0.6 Mpa
Voltage
380 V / 50 Hz
Power
0.75 sq
Size
L1600 x W1980 x H1430mm
Weight
400 kg
Drying tunnel. It is required to use this device to dry the glue. There are 4 motors inside the tunnel, with the help of which the products are dried at the same temperature by air circulation.
12

Drying tunnel

9 parameters
Drying tunnel
Conveyor speed
1.5m/minute
Temperature control
4-part, separate control system
Heating capacity
2.5 kW x 22/26EA=55/65 kW
Conveyor motor
1.5 sq
Air dryer motor
1.5Kw * 4=6kw
Voltage
380 V 50 Hz
Power
75 sq
Internal volume
L9000 x W800 x H440mm
Size
L1200 x W1180 x H1630mm
  1. COLLECTION OF ALL DETAILS.
Harvesting equipment. This equipment collects filter parts. Place the cartridge inside the case, close the cover and seal the edge.
13

Harvesting equipment

9 parameters
Harvesting equipment
Production speed
12 pieces/minute
Seal diameter
50-120mm
Height of sealing parts
50-300mm
Plate thickness
0.5 - 0.8 mm
Work pressure
0.6Mpa
Voltage
380 V 50 Hz
Power consumption
2.2kw
Size
L860 x W640 x H1750mm
Weight
600 kg
Inspection equipment. Filter sealing efficiency testing equipment.
14

Inspection equipment

6 parameters
Inspection equipment
Production speed
16 pieces/minute
Test pressure
0-0.8Mpa (can be adjusted)
Voltage
380 V 50 Hz
Power
0.55kw
Size
L1280 x W900 x H1660 mm
Weight
520 kg
  1. SEALING AND PACKAGING.
Painting and drying equipment. The equipment performs the task of coating the surface of the filter with powder paint and drying the paint in a short period of time with the help of an ultraviolet oven.
15

Unit 15

5 parameters
Unit 15
Production speed
15 - 30 - 50 pieces/minute
Shell length
65 – 310 mm
The shell is diametric
60 – 135 mm
Amount of tanks
5 pcs
Conveyor speed
3 m -5 m/min

Printing equipment

Printing equipment. With this printing equipment, you can put your brand on the finished product using 2 different colors.
16

Unit 16

8 parameters
Unit 16
Production speed
40 pieces/minute
Air pressure
6-7 kg
Printed colors
2 types
Conveyor speed
0 m -10 m / minute
Color consumption for printing
0.85 g/min
Voltage
380 V 50 Hz
Size
L2400 x W1000 x H1500 mm
Weight
2000 kg

Printing equipment

Printing equipment. The equipment is another type of equipment mentioned above, which performs the function of printing.
17

Unit 17

8 parameters
Unit 17
Print speed
1000 units/hour
Product diameter
≤ 125mm
Product length
≤ 320 mm
Work pressure
0.6Mpa
Conveyor motor power
220 V 50 Hz
Power consumption
0.5 Kw
Size
L700 x W900 x H1250mm
Weight
100 kg

Packaging equipment

Packaging equipment. In order to protect against dust and iodine particles, the equipment covers the filter with a heat-shrinkable film.
18

Unit 18

9 parameters
Unit 18
Production speed
36 – 40 pieces/minute
Filter diameter
60-110 mm
The length of the filter
60 – 180 mm
Thermo film width
60 – 200 mm
Thermal film thickness
0.04 mm
Air pressure
6-7 kgf
Voltage
380 V 50 Hz
Size
L1650 x W2600 x H1000mm
Weight
1000 kg
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EquipmentProduction line of oil filters for cars

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Specifications

Data provided by the manufacturer; configuration may vary per order.

Preparation of the cover part Hydraulic press equipment

15 parameters
Press
45t + 35t (+15t cutter)
Production speed
10 – 14 pieces / minute
Bolster size
45 Tonn (900mm x 1100mm) 35 Tonn (700mm x 900mm) 15 Tonn (600mm x 800mm)
Filter outer diameter
50 ~ 110 mm
Filter height
50 ~ 180 mm
Metal thickness
0,4 ~ 0,6 mm
Cylinder diameter
650mm x 100mm
Opening height
1100mm
Rate of descent
150 mm/second (second)
Ascent speed
160 mm/second (second)
May tank
600
Management system
Manual and automatic
Electric power
380 V 50Hz
Size
W1000 x L1000 x H3000 mm
Weight
5000 kg

Preparation of the cover part Hydraulic press equipment

15 parameters
Press
100t (80t and 65t + 45t cutter)
Production speed
5 – 8 pieces / minute
Bolster size
100 Tonn (1700mm x 1600mm) 80 Tonn (1200mm x 1400mm) 65 Tonn (1000mm x 1200mm)
Filter outer diameter
100 ~ 140 mm
Filter height
150 ~ 310 mm
Metal thickness
Maks 0,8 mm
Cylinder diameter
800 mm
Opening height
1200mm
Rate of descent
130 mm/second (second)
Ascent speed
150 mm/second (second)
May tank
600
Management system
Manual and automatic
Electric power
380 V 50Hz
Size
W1000 x L1000 x H3000 mm
Weight
5000 kg

Equipment for sealing metal plates

8 parameters
Production speed
20 pieces/minute
The capacity of the glue container
15 kg
The size of the glue container
Ф300x1100mm
Work pressure
0.3 Mpa
Voltage
220 V / 50 Hz
Power
90 W
Size
L1105 x W755xH1050
Weight
250 kg

Welding equipment

5 parameters
Work pressure
0.4 Mpa
Voltage
380V / 50Hz
Power
100 sq
Size
L1070 x W520 x H1950
Weight
700 kg

Grooving equipment

7 parameters
Production volume
20-30 pieces/minute
Shipendel
5 pcs
Work area
60-130mm
The size of the groove
M16-M38 (metric)
Voltage
380 V / 50 Hz
Power
2.2 Kw
Weight
550 kg

Spring making equipment

6 parameters
Steel wire diameter
1-4 m
Spring outer diameter
6-80mm
Adjustable and automatic
0-4000mm
Production volume
8-50 pieces/minute
Power
2.0Kw
Weight
800 kg

Valve assembly equipment

6 parameters
Production speed
25 pieces/minute
Work pressure
0.6 Mpa
Voltage
380 V / 50 Hz
Power
0.3 sq
Size
L1300 x W800 x H1300
Weight
250 kg

Tube preparation equipment

8 parameters
Production speed
20-35 pieces/minute
Pipe diameter
30 – 75 mm
Pipe length
35 – 500 mm
Cutting speed
500 rpm
Raw material width
45 mm
Raw material thickness
0.25mm - 0.32mm
Size
L1600 x W800 x H1240
Weight
1500 kg

Paper laminating equipment

4 parameters
Management system
PLC
Production speed
90 – 200 corrugations
Corrugation width
600-1000mm
Along the corrugation
8 – 60 mm

Layer fastening equipment

6 parameters
Management system
PLC
Production speed
20-30 pieces/minute
Corrugated paper length
40- 200 mm
Along the corrugation
15-35 mm
Air pressure
6kg
Voltage
380v 50hz

Gluing equipment

8 parameters
Diameter
60-100mm
Production speed
30 pairs/minute
Compatibility with various plastics
PVC plasma filter
Work pressure
0.6 Mpa
Voltage
380 V / 50 Hz
Power
0.75 sq
Size
L1600 x W1980 x H1430mm
Weight
400 kg

Drying tunnel

9 parameters
Conveyor speed
1.5m/minute
Temperature control
4-part, separate control system
Heating capacity
2.5 kW x 22/26EA=55/65 kW
Conveyor motor
1.5 sq
Air dryer motor
1.5Kw * 4=6kw
Voltage
380 V 50 Hz
Power
75 sq
Internal volume
L9000 x W800 x H440mm
Size
L1200 x W1180 x H1630mm

Harvesting equipment

9 parameters
Production speed
12 pieces/minute
Seal diameter
50-120mm
Height of sealing parts
50-300mm
Plate thickness
0.5 - 0.8 mm
Work pressure
0.6Mpa
Voltage
380 V 50 Hz
Power consumption
2.2kw
Size
L860 x W640 x H1750mm
Weight
600 kg

Inspection equipment

6 parameters
Production speed
16 pieces/minute
Test pressure
0-0.8Mpa (can be adjusted)
Voltage
380 V 50 Hz
Power
0.55kw
Size
L1280 x W900 x H1660 mm
Weight
520 kg

Unit 15

5 parameters
Production speed
15 - 30 - 50 pieces/minute
Shell length
65 – 310 mm
The shell is diametric
60 – 135 mm
Amount of tanks
5 pcs
Conveyor speed
3 m -5 m/min

Unit 16

8 parameters
Production speed
40 pieces/minute
Air pressure
6-7 kg
Printed colors
2 types
Conveyor speed
0 m -10 m / minute
Color consumption for printing
0.85 g/min
Voltage
380 V 50 Hz
Size
L2400 x W1000 x H1500 mm
Weight
2000 kg

Unit 17

8 parameters
Print speed
1000 units/hour
Product diameter
≤ 125mm
Product length
≤ 320 mm
Work pressure
0.6Mpa
Conveyor motor power
220 V 50 Hz
Power consumption
0.5 Kw
Size
L700 x W900 x H1250mm
Weight
100 kg

Unit 18

9 parameters
Production speed
36 – 40 pieces/minute
Filter diameter
60-110 mm
The length of the filter
60 – 180 mm
Thermo film width
60 – 200 mm
Thermal film thickness
0.04 mm
Air pressure
6-7 kgf
Voltage
380 V 50 Hz
Size
L1650 x W2600 x H1000mm
Weight
1000 kg

Included units

Units and accessories included with the equipment. Specifications for each are in the section above.

  • Preparation of the cover part Hydraulic press equipment01

    Preparation of the cover part Hydraulic press equipment

    15 parameters

    • Press: 45t + 35t
    • Production speed: 14 pieces
    Specifications
  • Preparation of the cover part Hydraulic press equipment02

    Preparation of the cover part Hydraulic press equipment

    15 parameters

    • Press: 100t
    • Production speed: 8 pieces
    Specifications
  • Equipment for sealing metal plates03

    Equipment for sealing metal plates

    8 parameters

    • Production speed: 20 pieces/minute
    • The capacity of the glue container: 15 kg
    Specifications
  • Welding equipment04

    Welding equipment

    5 parameters

    • Work pressure: 0.4 Mpa
    • Voltage: 380V
    Specifications
  • Grooving equipment05

    Grooving equipment

    7 parameters

    • Production volume: 20-30 pieces/minute
    • Shipendel: 5 pcs
    Specifications
  • Spring making equipment06

    Spring making equipment

    6 parameters

    • Steel wire diameter: 1-4 m
    • Spring outer diameter: 6-80mm
    Specifications
  • Valve assembly equipment07

    Valve assembly equipment

    6 parameters

    • Production speed: 25 pieces/minute
    • Work pressure: 0.6 Mpa
    Specifications
  • Tube preparation equipment08

    Tube preparation equipment

    8 parameters

    • Production speed: 20-35 pieces/minute
    • Pipe diameter: 75 mm
    Specifications
  • Paper laminating equipment09

    Paper laminating equipment

    4 parameters

    • Production speed: 200 corrugations
    • Corrugation width: 600-1000mm
    Specifications
  • Layer fastening equipment10

    Layer fastening equipment

    6 parameters

    • Production speed: 20-30 pieces/minute
    • Corrugated paper length: 40- 200 mm
    Specifications
  • Gluing equipment11

    Gluing equipment

    8 parameters

    • Diameter: 60-100mm
    • Production speed: 30 pairs/minute
    Specifications
  • Drying tunnel12

    Drying tunnel

    9 parameters

    • Conveyor speed: 1.5m/minute
    • Temperature control: 4-part, separate control system
    Specifications
  • Harvesting equipment13

    Harvesting equipment

    9 parameters

    • Production speed: 12 pieces/minute
    • Seal diameter: 50-120mm
    Specifications
  • Inspection equipment14

    Inspection equipment

    6 parameters

    • Production speed: 16 pieces/minute
    • Test pressure: 0-0.8Mpa
    Specifications

Video

The equipment in operation.

Delivery and commissioning

From consultation to launch — four steps under contract.

  1. 1

    Consultation

    We define your needs, configure the line and prepare an offer.

  2. 2

    Contract

    Timeline, payment terms and warranty are fixed in the contract.

  3. 3

    Delivery

    The equipment is delivered from the manufacturer to your site.

  4. 4

    Installation and training

    Our specialists commission the equipment and train your operators.

Frequently asked questions

The most common questions about delivery, contracts and tracking.

Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis: By air By rail By land transport By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must: CERTIFICATE certifying the business entity; Bank details; STIR number; Copy of the manager's passport; Enterprise seal to confirm the contract
Consultation

Let’s discuss your project together

Contact us for advice on choosing equipment, technical solutions and offers.

Call us+998 93 381 6699Mon–Sat: 9:00 – 18:00
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