Cement production plant (150 tons per day)

Hello, dear customers of AFEX-GROUP. We will continue to provide you with profitable and profitable production equipment and lines. In this post, we aim to highlight one of the most profitable types of business. You will need a lot of money to start this manufacturing business. It should be noted that you can earn a lot of money here. This is a manufacturing business-a small cement plant. At this point, it is appropriate to emphasize one piece of information. According to statistics, at the moment, about 8 million tons of cement are produced in Uzbekistan per year. According to the information of the state holding "Uzsanoatqurilishmaterialari" by 2026, the total cement production rate in the republic has been set to 20 million tons per year. This plan will be implemented by building new private cement plants in the republic. That is, the establishment of this production line is supported by the state. Now let's clarify some information about the mini factory.

General information

1. Type of cement production: Dry
2. Production brands: PC/M 400/500/600
3. Production volume: 150 tons/day
4. Raw materials: limestone, clay, iron ore, gypsum, quartz sand, natural gas and auxiliary materials
5. Number of workers: 50 for one shift

A set of equipment

1. Grinding raw materials
2. Storage and delivery of raw materials
3. Grinding raw materials (powder)
4. Heating and cooling of clinker
5. Dosing cement
6. Grinding and packing of cement
7. Laboratory
8. Low voltage electrical cabinet

So, we got acquainted with the list of necessary equipment and general information. Now it's time to consider the production process step by step. We know that the main raw material for cement is limestone. Of course, we start the production process with the preparation of raw materials, that is, we grind them. For this we need the following set of equipment

01

Grinding raw materials

5 parameters

Name

Efficiency · Amount · Power

Vibration equipment

60-80 tons/hour · 2 · 2,2 kwt

Limestone crushing equipment

40-110 tons/hour · 1 · 55 kwt

Clay crushing equipment

18-40 tons/hour · 1 · 55kwt

Conveyor

80-100 tons · 3 · 15 kwt

So, we chopped the raw materials to the required size. The next task is to store them in a certain place and deliver them to the next equipment.

02

Storage and delivery of raw materials

10 parameters

Name

Efficiency · Amount · Power

Limestone delivery equipment

50 tons/hour · 1 · 37kw

Limestone screw valve

10-30 tons/hour · 1

Limestone tape dispenser

2-10 tons/hour · 1 · 1,1kw

Clay delivery equipment

25-35 tons/hour · 1 · 15kw

Clay screw valve

10-30 tons/hour · 1

Clay tape dispenser

2-10 tons/hour · 1 · 1,1kw

Iron powder screw valve

10-30 tons/hour · 1

Iron powder tape dispenser

2-10 tons/hour · 1 · 1,1kw

Belt conveyor

30-50 tons/hour · 1 · 5,5kw

One information should be mentioned here. The above equipment only supplies raw materials. It is the responsibility of the buyer to create a warehouse for raw materials.

Grinding raw materials

At the very first stage, raw materials were crushed from large pieces to small pieces. In this grinding, those parts are reduced to powder. You can see the equipment in the following photos:

03

Unit 3

9 parameters

Name

Efficiency · Amount · Power

Grinding equipment

16tons/hour · 1 · 245 kw

Filter

11160m3/h · 1 · 30kw

Conveyor corridor

30-60tons/hour · 1 · 3kw

Supplier equipment

50 tons/hour · 1 · 37kw

Mixing equipment

1 · 18,5kw

Screw valve equipment

10-30tons/hour · 1

Libra

0-30 tons/hour · 1 · 3 kw

Spiral conveyor

20-30 tons/hour · 1 · 7,5 kw

One of the main processes of cement production is crushing, heating and cooling of clinker. The following set of equipment is needed for this.

04

Heating and cooling equipment

9 parameters

Name

Efficiency · Amount · Power

Supplier equipment

1 · 3 kw

Rotary oven

7-10 tons/hour · 1 · 62,5 kw

Coolant filter

60 100 m3/h · 1

Cooling fan

1 · 110kw

Gas burner

1.75x107 · 1 · 39,2kw

Drum cooler

12-16 tons/hour · 1 · 55kw

Chain conveyor

15-25 tons/hour · 1 · 7,5kw

Clinker crusher

10-15tons/hour · 1 · 15kw

Dosage This process is mainly carried out with gypsum, clinker and additives. The above are added to the semi-finished cement.

05

Dosage

7 parameters

Name

Efficiency · Amount · Power

Clinker silage

1

Lifting equipment

25-35tons/hour · 2 · 15kw

Screw valve equipment

10-30 tons/hour · 3

Tape dispenser equipment

2-10tons/hour · 3 · 1,1kw

Gypsum crusher

5-20 tons/hour · 1 · 18,5kw

Conveyor

30-50tons/hour · 1 · 5,5kw

The last process. We pack cement with the help of equipment.

06

Grinding and packaging

7 parameters

Name

Efficiency · Amount · Power

Clinker crushing equipment

16 tons/hour · 1 · 245kw

Filter

11160m3/h · 1 · 30kw

Lifting equipment

25-35 tons/hour · 1 · 30 kw

Classifier

15-30 tons/hour · 1 · 60kw

Chain conveyor for returning large pieces to grinding

15-30 tons/hour · 1 · 7,5kw

Unloader

80-120tons/hour · 1 · 2,2kw

With that, all the processes have come to an end. In the video below, you can view the cement production line step by step.