Porolone production line

Key features

• 16 (+/-1-2)

  30(+/-5) · In the manufacture of a pillow base of packaging, elbow, upholstered furniture

• 22 (+/-1-2)

  36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years).

• 24 (+/-1-2)

  36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years).

• 25 (+/-1-2)

  36 (+/-5) · For the manufacture of seats and mattresses with a long service life (up to 12 years).

About the equipment

Porolone is a soft and flexible material and is widely used in various industries including construction, packaging, furniture manufacturing and household. It has good moisture absorption and elasticity. Porolone is an ideal product for use in pillows, mattresses, packaging materials, etc. Porolon is also easy to process and can be cut in different shapes and sizes according to your needs.

Production capacity: 20-30 blocks/8 hours Power supply: 380V Required area: minimum 100 kv / meter Number of workers: 3-4 people Gas supply: not necessary Water supply: partially needed Types of porolone Porolone is characterized by good elastic properties and low residual deformations. This brand of porolone is mainly used in the furniture industry, in the manufacture of upholstered furniture (sofas, armchairs, chairs); in the packaging of products; sponges for household use (washing dishes, washing cars, etc.); sports goods; Mattresses of various configurations and other sleeping products. Density / hardness, list size, thickness and color are manufactured according to customer's requirement. There are different type, depending on the density, hardness and application of porolone.

01

General

9 parameters

Density indicator (kg / m3)

Rigidity gauge (Pa · Application

16 (+/-1-2)

30(+/-5) · In the manufacture of a pillow base of packaging, elbow, upholstered furniture

18 (+/-1-2)

30 (+/-5) · Elbow joint, in the manufacture of soft furniture pillow sole, as a furniture upholstery (including "Pull") and in the manufacture of mattresses (including as a protective layer on the surface of the spring); for the manufacture of seats and matraskar with an average (3-4 years) service life.

22 (+/-1-2)

36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years).

24 (+/-1-2)

36 (+/-5) · For the manufacture of seats and mattresses with an average service life (5-8 years).

25 (+/-1-2)

36 (+/-5) · For the manufacture of seats and mattresses with a long service life (up to 12 years).

28 (+/-1-2)

40 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.

30 (+/-1-2)

40 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.

35 (+/-1-2)

45 (+/-5) · For the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.

The equipment mixes chemicals placed in the tanker and puts them in a foam state. At the next stage, the equipment will pour the whipped product into a box or container of the required size.

02

Liquid pore casting equipment

7 parameters

Production volume

20-30 blocks / in 8 hours

Feeding (chemicals)

2-compartment automatic feeding

Mixing weight

MAX 200 kg

Mixing speed

2180 rpm

Mixing power

15 kw

Equipment weight

1500 kg

Equipment size

3000x1500x2000 mm

Equipment porolon cuts the blocks horizontally. The equipment is capable of cutting to a thickness of 1250 mm with a resolution of 1 mm. To control the cutting accuracy, a PLC control panel is installed on the equipment.

03

Automatic horizontal cutting equipment

7 parameters

Desktop size

2000x3000 mm

Cutting size

3000x2000x1250 mm

Cutting thickness

< = 2 mm

Knife belt length

9080 mm

Precision

< = 1m

Cutting speed

12 m/min

Control panel

PLC

Equipment porolon cuts the blocks in a vertical shape. The equipment can cut to a minimum thickness of 3 mm and higher.

04

Vertical cutting equipment

5 parameters

Interior table size

2290x1200 mm

External table size

2290x1320 mm

Cutting height

1200 mm

Cutting thickness

23 mm

Blade length

8100 mm