1 / 12Mattress production line
AFEX-GROUP company offers modern equipment necessary for the production of Bonell mattresses, popular and popular in…
Individual offer
- Diametric of steel wire
- 1.8-2.4 mm
- Voltage
- 380V
- Power
- 4.5KV
- Production speed
- 55 springs/min
- Weight
- 1100 kg
- The outer diameter of the ring
- 65-85mm
Price
Overview
About the equipment
AFEX-GROUP company offers modern equipment necessary for the production of Bonell mattresses, popular and popular in our country, to start mattress production.
Bonell mattress production technology
In the production of bedroom furniture, mattresses made of traditional soft steel wire elastic springs are becoming more modern in terms of design. Production of products includes the following general work processes. Bonell mattress manufacturing processes begin with spring production and assembly. Then, the surface of the mattress is made of fabric combined with fabric and synthetic fiber. At the last stage, depending on the type and purpose of the combined spring block and the mattress, various fillers (foam rubber, latex, fabric waste, thermal felt, etc.) are prepared for the surface part, and the side part is combined with hardened fabrics and brought to the state of the finished product. .
Required raw materials:
Jacquard woven synthetic or cotton fabric; homeland; spunbond; strap; paralon or polyurethane foam.
High carbon steel wire with a diameter of 2.2 mm and a thickness of 5-6 mm.
Necessary infrastructures to start the activity:
Required area; Should not be less than 120 m².
Electric energy; 19 KW/220 and 380 V.
Number of workers; 8-12 people.
Equipment needed for this activity:
1. Bonell spring equipment.
2. Bonell spring assembly equipment.
3. Zigzag equipment.
4. Dimension cutting equipment.
5. Frame bending equipment.
6. Pneumatic clamping equipment.
7. Tape sewing machine.
8. Computer bladder machine.
9. Connecting sewing machine.
10. Air compressor.
Bonell spring equipment - The equipment has the ability to automatically make, weld, and cut springs. Depending on the diameter of the steel wire, it can be adjusted from 1.8 to 2.5 mm. The equipment has a production capacity of 55 pieces of bonell springs for 1 minute.01
9 parametersBonell spring equipment
- Diametric of steel wire
- 1.8-2.4 mm
- The outer diameter of the ring
- 65-85mm
- Spring rate
- 80-200mm
- Production speed
- 55 springs/min
- Spring rotation
- 4-8
- Voltage
- 380V
- Power
- 4.5KV
- Size
- 2280*1100*1660mm
- Weight
- 1100 kg
Bonell spring assembly equipment - In the equipment, bonell springs are manually placed in a specially designated part, and then automatically coiled with steel wire.
02
8 parametersBonell spring harvesting equipment
- Spring width
- 2 m
- Diametric of spiral steel wire
- 1.3-1.6mm
- Spring length
- 80-220mm
- Wire diameter
- 1.8-2.5mm
- Voltage
- 380V
- Power
- 4.5KV
- Size
- 3100*960*1900mm
- Weight
- 950 kg
Zigzag equipment--the equipment works on the technology of automatic non-stop wire unwinding, forming and winding. The diameter of the steel wire is 2.5- 4.3 mm, and the wire is bent to form a zigzag appearance.
03
7 parametersZigzag equipment
- Spring width
- 45-70 m m
- Diametric of spiral steel wire
- 20-50mm
- Diametric of the spring wire
- 2,5-4,3mm
- Opportunity
- 38-180 hills/min
- Power
- 380V50Hz
- Size
- 1340*720*1900mm
- Weight
- 800 kg
Sizing equipment - this equipment straightens and cuts steel wires with a diameter of 3-6 mm. This equipment also has the option of automatic non-stop operation in fixed sizes. In the equipment, the wires cut to size are processed in the frame bending equipment.
04
7 parametersEquipment for cutting to size
- Frame length
- 7800mm
- Wire diameter
- 3-60mm
- Voltage
- 380V
- Speed
- 1400 rpm
- Power
- 4kv
- Size
- 1460*495*1335 mm
- Weight
- 675 kg
Frame bending equipment - this device bends the side frames that support the mattress in the specified dimensions to form a frame. The equipment works with air cylinders.
05
7 parametersFrame bending equipment
- Wire diameter
- 3-5 mm
- Air pressure
- 1.0 MPa
- Frame width
- 800-1800mm
- Frame length
- 1800-2300 mm
- Opportunities
- 1000 pieces/hour
- Size
- 2500*700*700mm
- Weight
- 200 kg
Pneumatic clamping device - a device that connects the carcass part with concentrated bonell springs, with special clamping details. The equipment works with an air compressor. In the production of bonell mattresses, this equipment completes the production processes of products with steel parts.
06
4 parametersPneumatic clamping equipment
- Opportunity
- 40-50 pcs
- Gross weight
- 4.03 kg
- Net weight
- 3.3 kg
- Size
- 410*210*90mm
Ribbon Sewing Machine- The side fabrics connecting the upper and lower parts can be combined with ribbons or other types of fabric to create a new design. Machine sewing can be done automatically without interruption.
07
7 parametersTape sewing machine
- Knitting width
- 10(14.20)*4.8(6.4)mm
- Side fabric width
- 100-360mm
- Sewing speed
- 10-14.4m/min
- Voltage
- 380V
- Power
- 0.58KV
- Size(L*W)
- 3200*1600mm
- Weight
- 520KG
Computer-aided sewing machine- This sewing machine automatically executes the sewing work specified on the basis of the drawing created by the computer. Bonell is adapted to the production possibilities of mattresses.
08
9 parametersComputerized bladder machine
- Length
- 2-7mm
- Needle speed
- 500-2500 needles/min
- Speed
- 2000 rpm
- Stitch size
- 2.0*2.2 m
- The size of the fabric
- 2.3*2.5 m
- Voltage
- 220V, 50Hz
- Power
- 1.5KV
- Size
- 2800*2900*1400 mm
- Weight
- 700 kg
Connecting sewing machine - a modern machine that sews upper and lower seams with a special tape. This machine can be adjusted to a size of 26 cm.
09
4 parametersJoint sewing machine
- Range
- 260 mm
- Voltage
- 220V, 50Hz
- Size
- 1930*1500*800mm
- Weight
- 464 kg
Air Compressor - Auxiliary device for frame bending equipment and pneumatic crimping equipment.
10
9 parametersAir compressor
- Pressure
- 0.8 Mpa
- Cylinder(diametric*quantity)
- 90mm*3
- Gas volume
- 250L
- Packaging size
- 1630*670*1150mm
- Gross weight
- 320 kg
- Net weight
- 270 kg
- Tension
- 380V
- Power
- 7.5KV
- Size
- 1530*520*1130
Video footage of the process
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Specifications
Data provided by the manufacturer; configuration may vary per order.
Bonell spring equipment
9 parameters- Diametric of steel wire
- 1.8-2.4 mm
- The outer diameter of the ring
- 65-85mm
- Spring rate
- 80-200mm
- Production speed
- 55 springs/min
- Spring rotation
- 4-8
- Voltage
- 380V
- Power
- 4.5KV
- Size
- 2280*1100*1660mm
- Weight
- 1100 kg
Bonell spring harvesting equipment
8 parameters- Spring width
- 2 m
- Diametric of spiral steel wire
- 1.3-1.6mm
- Spring length
- 80-220mm
- Wire diameter
- 1.8-2.5mm
- Voltage
- 380V
- Power
- 4.5KV
- Size
- 3100*960*1900mm
- Weight
- 950 kg
Zigzag equipment
7 parameters- Spring width
- 45-70 m m
- Diametric of spiral steel wire
- 20-50mm
- Diametric of the spring wire
- 2,5-4,3mm
- Opportunity
- 38-180 hills/min
- Power
- 380V50Hz
- Size
- 1340*720*1900mm
- Weight
- 800 kg
Equipment for cutting to size
7 parameters- Frame length
- 7800mm
- Wire diameter
- 3-60mm
- Voltage
- 380V
- Speed
- 1400 rpm
- Power
- 4kv
- Size
- 1460*495*1335 mm
- Weight
- 675 kg
Frame bending equipment
7 parameters- Wire diameter
- 3-5 mm
- Air pressure
- 1.0 MPa
- Frame width
- 800-1800mm
- Frame length
- 1800-2300 mm
- Opportunities
- 1000 pieces/hour
- Size
- 2500*700*700mm
- Weight
- 200 kg
Pneumatic clamping equipment
4 parameters- Opportunity
- 40-50 pcs
- Gross weight
- 4.03 kg
- Net weight
- 3.3 kg
- Size
- 410*210*90mm
Tape sewing machine
7 parameters- Knitting width
- 10(14.20)*4.8(6.4)mm
- Side fabric width
- 100-360mm
- Sewing speed
- 10-14.4m/min
- Voltage
- 380V
- Power
- 0.58KV
- Size(L*W)
- 3200*1600mm
- Weight
- 520KG
Computerized bladder machine
9 parameters- Length
- 2-7mm
- Needle speed
- 500-2500 needles/min
- Speed
- 2000 rpm
- Stitch size
- 2.0*2.2 m
- The size of the fabric
- 2.3*2.5 m
- Voltage
- 220V, 50Hz
- Power
- 1.5KV
- Size
- 2800*2900*1400 mm
- Weight
- 700 kg
Joint sewing machine
4 parameters- Range
- 260 mm
- Voltage
- 220V, 50Hz
- Size
- 1930*1500*800mm
- Weight
- 464 kg
Air compressor
9 parameters- Pressure
- 0.8 Mpa
- Cylinder(diametric*quantity)
- 90mm*3
- Gas volume
- 250L
- Packaging size
- 1630*670*1150mm
- Gross weight
- 320 kg
- Net weight
- 270 kg
- Tension
- 380V
- Power
- 7.5KV
- Size
- 1530*520*1130
Included units
Units and accessories included with the equipment. Specifications for each are in the section above.
- 01
Bonell spring equipment
9 parameters
- Diametric of steel wire: 1.8-2.4 mm
- The outer diameter of the ring: 65-85mm
- 02
Bonell spring harvesting equipment
8 parameters
- Spring width: 2 m
- Diametric of spiral steel wire: 1.3-1.6mm
- 03
Zigzag equipment
7 parameters
- Spring width: 45-70 m m
- Diametric of spiral steel wire: 20-50mm
- 04
- 05
- 06
- 07
Tape sewing machine
7 parameters
- Knitting width: 10(14.20)*4.8(6.4)mm
- Side fabric width: 100-360mm
- 08
Computerized bladder machine
9 parameters
- Length: 2-7mm
- Needle speed: 500-2500 needles/min
- 09
- 10
Video
The equipment in operation.
Delivery and commissioning
From consultation to launch — four steps under contract.
Consultation
We define your needs, configure the line and prepare an offer.
Contract
Timeline, payment terms and warranty are fixed in the contract.
Delivery
The equipment is delivered from the manufacturer to your site.
Installation and training
Our specialists commission the equipment and train your operators.
Frequently asked questions
The most common questions about delivery, contracts and tracking.
Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis:
By air
By rail
By land transport
By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must:
CERTIFICATE certifying the business entity;
Bank details;
STIR number;
Copy of the manager's passport;
Enterprise seal to confirm the contract
Consultation
Let’s discuss your project together
Contact us for advice on choosing equipment, technical solutions and offers.
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