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Construction equipment

Insulating XPS panels production line

AFEX-GROUP continues to provide new and modern production lines.

Individual offer

Power: 132 sq
Capacity· Raw material measurement syst…: 15-75 L/h
Engine power· Corner cutting equipment: 7,5kw
Total power· Surface treatment equipment: 12kw
Screw size: F 75mm
Motor· Butanol pumps: 5,5kw

Price

DeliveryUnder contract
InstallationBy our specialists
WarrantyManufacturer warranty
Technical supportUnder contract

About the equipment

AFEX-GROUP continues to provide new and modern production lines. Using the equipment of the next production line, entrepreneurs can produce xps foam foam. Below you can familiarize yourself with the general information of these devices.

About the product

Extruded polystyrene (XPS) is a lightweight and flexible insulating rigid foam that resists water absorption, making it a good choice for a number of construction and commercial applications. XPS panels are used for a variety of purposes - wall and ceiling insulation, room cooling, under concrete slabs (i.e. under parking lots) and even for architectural purposes. Residential insulation: between walls, for internal parts of balconies and roofs. Roof Insulation: XPS insulation can be placed on top of the roof or as interior insulation. Agriculture: XPS panels can be used as roofs, ceilings or interior walls for poultry houses, mushroom farms and factories. Temperature maintenance: used in cool rooms, cold storage floors and refrigerators. This product is one of the energy-saving products. Due to the fact that the production process requires less energy than other types of products, it emits less harmful gases to the environment. Due to this, the emissions to the environment can be reduced by up to 25%. It is up to 40 percent more efficient at trapping heat and cold when used for homes and buildings.

XPS panel applications

General information

Production volume: 400-600 kg/hour
Density: 26-45 kg/m3
Finished product width: 600 mm
Length of finished product: 1200 mm
Finished product thickness: 20-100 mm
Product composition: PS, foam chemical, foaming chemical, masterbatch and other substances (according to demand)
Total power: 200 kw, 380V 50Hz
Compressed gas consumption: 1.5 m3/min
Water consumption: 15m3/hour
Required area size: 70*10m*6m (length*width*height)

Equipment list

Five-station raw material mixing system
System of twin-screw extruders
Raw material measuring part
Second single-screw extruder (with static mixer)
Temperature control part
Calibrator
Cooling parts
Milling equipment
Alignment-transmission equipment
Cutting equipment
Control point

Now we can get acquainted with the technical parameters and production stages of all the equipment.

Five-station raw material preparation system

In this part, one of the main equipments - stainless steel was used to make the silo. There are also 2 GPPS vacuum delivery units to deliver raw materials to the mixer. With the help of 5 stations, 400-1000 kg of raw materials can be melted and ready for production in one hour. The most basic equipment of the production line is, of course, extruders. With the help of extruders, ready raw materials are melted and the product is released. The line uses a 2-stage, i.e., two-screw extruder.

Twin screw extruders

5 parameters

Motor: AC motor Siemens
Power: 132 sq
Screw size: F 75mm
Barrel material: 38CrMoAIA
Cooling method: Through water

This production unit consists of several pieces of equipment. The most basic equipment is pumps, which measure and deliver the required amount of raw materials to you. Pumps are made of 38CrMoAIA metal with high hardness and will serve for many years. CO2 pumps

Raw material measurement system

2 parameters

Power: 7,5 kw
Capacity: 15-75 L/h

Butanol pumps

3 parameters

Motor: 5,5kw
Pressure: 50mpa
Capacity: 72 L/h

Ethanol pumps

3 parameters

Motor: 2,2kw
Pressure: 50mpa
Capacity: 32 L/h

Single screw extruder

5 parameters

Type Single screw extruder: Single screw extruder
Screw diameter: F200 mm
Screw material: 38CrMoAIA
Motor: 90kw AC motor
Static mixer: DG200

Calibrator

5 parameters

Total power: 11 sq
Dimensions: 1000*1500 mm (length*width)
Heating: Aluminum contours
Lifting weight: 5 tons
Speed: 19 m/min

Corner cutting equipment

3 parameters

Type: Electric saw
Engine power: 7,5kw
Cutting dimensions: 600-1200mm

Corner processing equipment

2 parameters

Working width: 550-650mm
Working thickness: 20-120mm

Surface treatment equipment

6 parameters

Model: FN-600
Working width: 550-650mm
Working thickness: 20-120mm
Total power: 12kw
Blade size: Ф 160*1260 mm
Accuracy level: 0,2mm

Basic cutting equipment

5 parameters

Working thickness: 20-100 mm
Working width: 600-1200 mm
Working length: Longer than 1180 mm
Accuracy level: 1-2 mm
Motor: 4kw servo motor

Horizontal processing equipment

3 parameters

Working width: 600mm
Working thickness: 20-120mm
Slot width: 15mm

Electronic control point

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