Shovel (shovel) production line

Hello, dear customers of AFEX-GROUP. There is a saying in our people: "If your work tool is good, your work will be less". We can see how true this saying is throughout our lives. Due to the arrival of spring in our country, we would like to inform you about the production of shovels, which are one of the most used working tools by our people in this season. Below you can get acquainted with a set of equipment needed for production, production process sheets and sketches of a shovel.

General information

1. Production Name: Shovel Production
2. Production volume: 40 units/hour on average (depending on the size)
3. Production capacity: 40kw/h
4. Required area: 60 square meters
5. Special requirements: Protection against water and dust, availability of 380V electric current at the installation location.
6. Number of workers: 2
7. A set of equipment

So, the equipment we need in the first place is automatic press lab equipment. With the help of the equipment, you can make the specially cut metal parts into different shapes using molds. At this point, it is necessary to pay attention to one piece of information. 3 different molds can be used in the equipment.

01

General

5 parameters

Nominal pressure

1600KN

Max hydraulic pressure

25 MPa

Desktop size

720*620mm

Main power

11kw

Equipment dimensions

2800*1500*3400 mm

The task of the first mold is to cut a shovel part from rectangular metal. After cutting, the metal looks like this. With the help of the second mold, we can now bend the cut metals. The handle input end of the metal part is fixed with the help of the third mold. With this, the metal part of our shovel is ready. If you noticed, during the production process, we used one press equipment, we only changed the molds. If you want to increase the volume of production, it is better to get 3 press equipment for 3 molds. In the drawings below, you can see drawings for the production of shovels of various shapes. So, first of all, we need the above equipment for woodworking. The task of this equipment is to bring the rectangular logs to the diameters we need. Let's consider the technical indicators of the equipment:

02

Wood rounding equipment

9 parameters

Voltage

380V50Hz

Main motor power

4kw

Additional motor power

0.75kw

Number of blades

2

Production speed

5m/min

The wood is diametric

20-60mm

Min length of wood

500mm

Equipment dimensions

1470*590*1000mm

Weight

520 kg

You can see footage from the production process in the following video: At the next stage, we process the upper part of the handles, that is, we polish them. By polishing, we beautify our handles, make them easier to grip and are considered to prevent various injuries (removes nicks). Film from the production process

03

Handle polishing equipment

7 parameters

Voltage

380V50Hz

Main motor power

2.2kw

Additional motor power

0.44kw

Speed of operation

5-10m/min

Grinding diametric

10-60m/min

General dimensions

800*700*1350mm

Weight

210 kg

In order to make it convenient to work with our shovel and not to cause harm and discomfort to the hands during work, we should make the handles of the shovel oval. Oval shaping also requires separate equipment.

04

Tool for making the end of the handle oval

5 parameters

Working diameter range

20-40mm

Spindle speed

5000r/min

Motor power

1.5kw

General dimensions

720*560*820mm

Net weight

130 kg