Production line of PU insulating decor products for walls

The length of the PU insulation decor production line for walls is about 54m, mainly consisting of winding machine, embossing machine, smoothing and grinding machine, molding machine, polyurethane grinding machine, back layer material rack, laminating machine, and cutting device, air It consists of a compressor (according to the customer’s proposal), a PLC control system and devices that supply the finished product.

Basic equipment and parameters of the production line

This equipment is manufactured using high quality 45# steel solid shaft conditioner, I steel, square pipe and steel plate welding, magnetic powder brake force expansion device. Features: the winding adopts passive traction type, equipped with a brake system to control the expansion force; There is a special design principle to get rid of plate embossing waste.

AUTOMATIC ROLL DISTRIBUTION EQUIPMENT:

Embossing part

Structure: The frame is made of high-quality steel plate welding, the roller is made of high-quality 45# steel, the surface is tempered and chrome-plated, and it has a precision gear drive equipped with a brand frequency conversion motor. Features: CNC engraving machine and professional flower roller are carefully used by experts in hand engraving, color steel plate smooth, delicate pattern, precise layers, three-dimensional sense printing is the second level of the wall board. designed to provide color, and it certainly has a high aesthetic effect.

Angle forming machine

Structure form: The frame is welded with high-quality steel plates and H-BEAM steel. The spindle and roller are made of tempered heat treated 45# steel. Features: Development of multi-wheel flange form for embossing color steel;

Technical parameters for molding

Roll wrapping platform

Structure: It has convenient opening machine and brake system.Features: special frame design is convenient to change coils, and two sets of aluminum foil unloading racks work alternately to improve working efficiency.

Mixer and spreader for polyurethane (PU) component A and B:

Structure form: heating tank, additional insulation layer; The top head is a fine mechanical seal device to ensure air flow during mixing; High precision gear metering pump; Using floating mechanical seal device, high shear spiral mixing head, uniform mixing of mixing head, no clogging with automatic cleaning system. Features: High injection precision, uniform mixing, stable performance, simple operation, high production efficiency.

Rubber belt lamination equipment.

Structure form: The frame is made of high quality 30# channel steel and steel plate welded; There is a high-quality high-temperature rubber belt and a guide roller with precise power. Features: The upper and lower parts of the machine can be lifted synchronously, and the lamination is very stable and consistent. The outer wall of the laminating machine is equipped with an insulation board to ensure that the internal temperature is not lost and the wall board is smooth and beautiful; It has fast working speed, high level of automation, high production efficiency.

Structure form: The frame is welded by high quality steel plate and square tube. Adopt a pneumatic system device; A high-powered vacuum device is acceptable. Features: human-machine interaction and intelligent operation, control electric cabinet, servo motor tracking cutting device, cutting accuracy and stability are greatly improved;

PLC control electrical panel

/ PLC Structure: The whole line adopts first-line brand touch screen, sine frequency converter. Features: real-time monitoring and data display of the entire line; The equipment is easy to use, can do start and pause, automatic and manual mode change.

Samples of the finished product: