Production line of PVC profiles for Rom

As the construction market expands, the reformation of building materials is also developing. It is no secret that aluminum frames have gradually replaced traditional wooden frames. But aluminum frames have a big minus side, even if it passes 70% of cold and hot air from the street. This requires a lot of electricity to keep the room temperature at the same level in winter and summer. Considering this, the current market demand is for plastic frames made of PVC profiles.

Today's business project is about PVC profiles, which are the main product type for metal-plastic frames.

General information about the project:

1. Production capacity: 300-350kg/hour
2. Required working space: 30m x 10m building
3. Required manpower: 5 people (for 1 shift)
4. Energy consumption: 80KW/hour
5. Voltage: 380V 50Hz

Plastic frames are so common that today it is an indispensable attribute of any modern design. But 50 years ago, no one knew what it was. The history of the appearance of polyvinyl chloride (PVC) began in 1835. It was in this year that the American chemist Regnald managed to invent polyvinyl chloride, which later became the material from which plastic windows began to be produced. The first industrial production of plastic windows took place in the USA in the 50s. Later, Europe saw a great prospect and began to develop and apply these technologies. And soon, in 1952, German developers were the first to create and patent the construction of PVC windows. PVC frames began to appear in our country in the mid-90s, at first such profiles were imported from abroad, and due to the high price of frames, not everyone could afford to install such frames at that time. By the 2000s, the production of PVC frames in our country and market competition made PVC frames an acceptable building material for everyone. It should be noted here that PVC frames differ from traditional wooden frames in terms of their resistance to external impacts and weather changes, fire resistance, high energy efficiency, beautiful design and noise reduction. It excels with the qualities of impermeability. In addition, the number of chambers of PVC profiles is important in maintaining a moderate room temperature. Now let's turn to the production process. The production line of PVC profiles for Rom consists of 3 major parts. These are: 1. PVC profile extrusion line 2. Part of preparing the mixture 3. Lamination line 1.PVC profile extrusion line General view of the line

01

Brief information about the history of PVC profiles

9 parameters

Produced

China

Production environment

Dry and clean building

Total length

23 m

Power consumption

80 sq/h

Voltage

380V/50Hz

Sort by

300-350kg/hour

Product width

Max 250mm

Equipment width

1.45 m

Equipment height

1050±50mm

02

1.1 Extrusion part Twin screw extruder equipment

8 parameters

Produced

China

Model

AFX65-132

Heating parts

4

Power consumption

37 sq/h

Voltage

380V50Hz

Nitrogen layer

0.55-0.7mm

Oil heating temperature

0-180C

Metal type

S304.20CrMoTi

The PVC profile production line consists of an extruder, a film, a calibration table, a weighing device, a profile saw and mechanisms for marking, laying and applying a protective film to the finished product (profile). Production is carried out by extrusion. Extrusion is a continuous process of extruding a preheated mass of polymer through shaped holes in a mold. The extruder ensures the melting of the mixture and the continuous supply of the solution under a certain pressure.

03

1.2 Marking Section.

8 parameters

Produced

China

Model

AFX-30/25

Heating parts

4

Power consumption

5.5 kw/h

Voltage

380V50Hz

Nitrogen layer

0.4-0.5mm

Oil heating temperature

0-180C

Production volume

8-10 kg/h

04

1.3 Calibration part

8 parameters

Produced

China

Model

AFX-300

Heating parts

4

Power consumption

11.7 kw/soat

Voltage

380V50Hz

Water pump

2 (2.2 kw and 4 kw)

Equipment length

7200mm

Table management

Automatic

The calibrator gives the desired shape to the mass of the solution. The puller pulls the profile out of the calibrator at a stable speed, providing optimum force.

05

1.4 Cutting part

8 parameters

Produced

China

Model

AFX-300 T

Length of rubber pads

300 mm

Power consumption

3,7 kw/h

Voltage

380V50Hz

Engine power

1,5 kw

Production capacity

5m/min

Compressive strength

Pneumatic

The saw cuts the profile to the required length.

06

1.5 Assembly

8 parameters

Produced

China

Model

AFX-6000

Equipment length

6000

Power consumption

380V50Hz

Voltage

Collection of profiles

Hardware function

From 1-40

Capacity of profiles

Semi Automatic

Work style

Pneumatic

2. Special molds

"AFEX-GROUP" offers you 8 types of special molds. With the help of these molds, you can produce PVC profiles of any shape for frames.

3. Mixing part

07

Mixer part

9 parameters

Produced by

China

Model

AFX-SRL300

The floor of the shoulder blades

3 floors

Power consumption

75 kw/h

Voltage

380V50Hz

Max. input

<150kg/lot

Working capacity

375L

Total capacity

500L

Bearing rotation speed

430-860 units/min

08

4. Lamination line

9 parameters

Produced

China

Voltage

380V50hz

Power consumption

12kw/h

Max. working width

300mm

Wheel width

2-80 mm

Main motor

1.5 sq

Gluing motor

0.37 sq

Heating tunnel capacity

4 sq

Total weight

2500 kg

Laminated look

Production process view: Ishlab chiqarish jarayonidan video lavha: