1 / 10PP, PS film production line
In the last decade, the increase in packaging requirements, the emergence of large retailers, requires the production of new types of films…
Individual offer
- Capacity
- 125 kg
- Model
- TJB-1100
- Voltage
- 380V 50Hz
- Power
- 2.2 sq
- General dimensions
- 1100*1100*1050 mm
- Rated power
- 2,3kw
Price
Overview
About the equipment
In the last decade, the increase in packaging requirements, the emergence of large retailers, requires the production of new types of films with different compositions and properties. There are many types of polymer films, every year the packaging market offers new modifications with improved properties.
"AFEX-GROUP" will continue to present new projects and technologies for entrepreneurs of our country. PP, PS polymer film production business; You can see how profitable this activity is, the high demand for this product in the markets of our country, and the products that are imported in large quantities from foreign countries.
PP, PS polymer films are mainly used for thermoforming disposable containers and packaging. Brief information on PP, PS polymer film products and their differences.
Polypropylene (PP) is the most modern, environmentally friendly, highly recyclable thermoforming material. High and low temperature resistance, light and manufacturable. Polypropylene - transparent, glossy surface, oil resistance, differs from polyethylene in low temperature resistance. Depending on the desired properties, its properties can be adjusted by adding suitable additives. Polypropylene film is used for hot drinks, food and dairy products, egg containers, seedlings and flower trays, various pastries and sweets, confectionery, packaging.
Polystyrene (PS) film- In addition to transparency, rigidity and dimensional stability, the advantages of the material are its cheapness. The popularity of the product is due to its low weight, ease of processing, high quality, low temperature and resistance to aggressive environment. Polystyrene film is used for non-hot drinks, food and dairy products, egg containers, seedlings and flower pots, various baking and sweets, confectionery, packaging.
Necessary infrastructures to start operations
Required area; 12 x 3 meters, not less than 36 m².
Electric energy; 140 KW/380 V.
Number of workers; 1-2 people.
All production industries require water as the main source.
The range of equipment in the line
1. Raw material mixer.
2. Screw conveyor.
3. Extruder.
4. Calendar (3 reels)
5. Temperature control system.
6. Wrapping equipment.
7. Water tower.
8. Plastic shredder.
You can find out about the production technology of the line in the picture below.
PP, PS polymer films are mainly used for thermoforming disposable containers and packaging. Brief information on PP, PS polymer film products and their differences.
Needed, plastic numbering for consumer and producer
Polypropylene (PP) is the most modern, environmentally friendly, highly recyclable thermoforming material. High and low temperature resistance, light and manufacturable. Polypropylene - transparent, glossy surface, oil resistance, differs from polyethylene in low temperature resistance. Depending on the desired properties, its properties can be adjusted by adding suitable additives. Polypropylene film is used for hot drinks, food and dairy products, egg containers, seedlings and flower trays, various pastries and sweets, confectionery, packaging.
Needed, plastic numbering for consumer and producer
Polystyrene (PS) film- In addition to transparency, rigidity and dimensional stability, the advantages of the material are its cheapness. The popularity of the product is due to its low weight, ease of processing, high quality, low temperature and resistance to aggressive environment. Polystyrene film is used for non-hot drinks, food and dairy products, egg containers, seedlings and flower pots, various baking and sweets, confectionery, packaging.
Necessary infrastructures to start operations
Required area; 12 x 3 meters, not less than 36 m².
Electric energy; 140 KW/380 V.
Number of workers; 1-2 people.
All production industries require water as the main source.
The range of equipment in the line
1. Raw material mixer.
2. Screw conveyor.
3. Extruder.
4. Calendar (3 reels)
5. Temperature control system.
6. Wrapping equipment.
7. Water tower.
8. Plastic shredder.
You can find out about the production technology of the line in the picture below.
The production capacity of this line is 150-200 kg per hour. We will briefly explain the production processes of the line products with the help of the equipment included in the line.
The mixer is made of stainless steel. Initially, two or more colored raw materials are mixed in the production of color film using a mixer.
01
8 parametersGeneral
- Model
- TJB-1100
- Capacity
- 125 kg
- Production
- 500 kg/h
- Bunker
- 1100 mm
- Voltage
- 380V 50Hz
- Power
- 2.2 sq
- General dimensions
- 1100*1100*1050 mm
- Weight
- 125 kg
Screw conveyor - this device acts as a supplier of raw materials to the upper feeding part of the Extruder.
02
7 parametersScrew conveyor
- Model
- ZD-2000
- Speed
- 200kg/h
- Rated power
- 2,3kw
- Power source
- 380v50hz
- General dimensions
- 900*900*700 mm
- Stainless steel pipe size
- L1400*133 mm
- Weight
- 125 kg
Composition of Extrusion line in production of products; It consists of extruder, calendering, temperature holding system, waste wrapper and roll film wrapper. Extruder PP, PS type plastic raw materials are melted at high temperature after being loaded. Melted granules are compressed with the help of an auger into a formation with a width of 670 mm and a thickness of 0.3-2 mm. Formed films are cut to a specific size in a 3-roll calendering section. Then, after passing through the temperature control system, the waste upper part of the two edges of the film with the specified dimensions is wrapped. Then the films of the specified size are automatically wound in the roll case. The equipment is controlled by a computerized PLC control panel.
03
11 parametersUnit 3
- Model
- TJ-670
- Raw material
- PP, PS
- Max list width
- 670 mm
- Sheet thickness range
- 0.3-2.0 mm
- Screw stem diameter
- 110 mm
- Main motor
- 45 sq
- Production speed
- 150-200 kg/h
- Rated power
- 110 sq
- Power supply
- AC 380V 50Hz
- Size
- L11000*2000*1800 mm
- Weight
- 5.8 T
Water tower - An auxiliary device for the operation of equipment through a pump, in cooling the water temperature and ensuring its moderation.
04
5 parametersWater tower
- Height
- 2300 mm
- Diameter
- 1800 mm
- Motor power
- 1,1 kw
- Power source
- 380v50hz
- Weight
- 100 kg
Plastic shredder - shreds plastic waste for recycling.
05
8 parametersPlastic shredder
- Model
- TP-650
- Speed
- 300 kg/h
- Diameter
- 10.5 mm
- Twist teeth
- 6
- Motor power
- 15 sq
- Voltage
- 380V 50Hz
- General dimensions
- 1600*1200*2000 mm
- Weight
- 500 kg
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EquipmentPP, PS film production lineYour data is never shared with third parties
Specifications
Data provided by the manufacturer; configuration may vary per order.
General
8 parameters- Model
- TJB-1100
- Capacity
- 125 kg
- Production
- 500 kg/h
- Bunker
- 1100 mm
- Voltage
- 380V 50Hz
- Power
- 2.2 sq
- General dimensions
- 1100*1100*1050 mm
- Weight
- 125 kg
Screw conveyor
7 parameters- Model
- ZD-2000
- Speed
- 200kg/h
- Rated power
- 2,3kw
- Power source
- 380v50hz
- General dimensions
- 900*900*700 mm
- Stainless steel pipe size
- L1400*133 mm
- Weight
- 125 kg
Unit 3
11 parameters- Model
- TJ-670
- Raw material
- PP, PS
- Max list width
- 670 mm
- Sheet thickness range
- 0.3-2.0 mm
- Screw stem diameter
- 110 mm
- Main motor
- 45 sq
- Production speed
- 150-200 kg/h
- Rated power
- 110 sq
- Power supply
- AC 380V 50Hz
- Size
- L11000*2000*1800 mm
- Weight
- 5.8 T
Water tower
5 parameters- Height
- 2300 mm
- Diameter
- 1800 mm
- Motor power
- 1,1 kw
- Power source
- 380v50hz
- Weight
- 100 kg
Plastic shredder
8 parameters- Model
- TP-650
- Speed
- 300 kg/h
- Diameter
- 10.5 mm
- Twist teeth
- 6
- Motor power
- 15 sq
- Voltage
- 380V 50Hz
- General dimensions
- 1600*1200*2000 mm
- Weight
- 500 kg
Included units
Units and accessories included with the equipment. Specifications for each are in the section above.
- 01
- 02
- 03
Video
The equipment in operation.
Delivery and commissioning
From consultation to launch — four steps under contract.
Consultation
We define your needs, configure the line and prepare an offer.
Contract
Timeline, payment terms and warranty are fixed in the contract.
Delivery
The equipment is delivered from the manufacturer to your site.
Installation and training
Our specialists commission the equipment and train your operators.
Frequently asked questions
The most common questions about delivery, contracts and tracking.
Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis:
By air
By rail
By land transport
By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must:
CERTIFICATE certifying the business entity;
Bank details;
STIR number;
Copy of the manager's passport;
Enterprise seal to confirm the contract
Consultation
Let’s discuss your project together
Contact us for advice on choosing equipment, technical solutions and offers.
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