PE / PP waste processing line

As the production sector is developing in the modern world, attention is being increasingly paid to the waste processing sector. Currently, in all developed countries, the processing industry occupies a significant place in the ecological economy of the country, and the international community is also demanding it. At the same time, the amount of investments in this field has been increasing in our country in recent years. For this reason, AFEX-GROUP company members offer a variety of recycling equipment in order to help entrepreneurs contribute to the economy and ecology of our country. It is the turn of our equipment for processing polyethylene and polypropylene cellophane products.

General information Raw materials: PE and PP cellophane, package and plastic products Production volume: 400-500 kg/hour Total capacity: 210 kw/h Water consumption: 5 tons/hour Number of workers: 4-5 Total required area: 150 square meters Final product state: granule Equipment list Now let's get acquainted with the list of all the equipment in the processing line. The line generally consists of two parts: grinding-washing, granulation. Grinding-washing

1. Conveyor
2. Grinding equipment
3. Washing equipment
4. Washing pools
5. Special sediment conveyor
6. Delivery equipment
7. Drying equipment
8. Control point

Grinding into granules 9. Conveyor 10. Extruder 11. Drying equipment 12. Vibrator 13. Control point Recycling process Washing-grinding Now let's take a closer look at all the stages. The first stage So, we put all waste and raw materials on a special conveyor. This conveyor delivers to the next crushing equipment in its direction. The equipment has a 1.5 kW motor, and the working length is 6 m in total. The second stage One of the main equipment in this section is the crusher equipment. He grinds all the raw materials to the required size.

1. New blade design, increase production.
2. High speed dynamic balance. The noise is less than the old generation equipment and the grinder is equipped with shock absorption system to ensure continuous operation.

   Crusher equipment
   Engine power	6kw
   Number of stationary blades	4
   Number of rotating blades	6
   Blade material	SKD11
   Spindle speed	650rmp
   General dimensions	2300*1250*1400mm
   Equipment weight	1,75T

In the next equipment, crushed packages, cellophane are cleaned of solids. The task of the equipment is to catch them and deliver them to the next washing equipment.

01

The third stage

5 parameters

Engine power

11kw

Rotation speed

500r/min

Working dimensions

380*3500mm

Material

Carbon metal

Weight

1,1T

The fourth stage

In this washing machine, we clean only water-soluble products from waste. Solids such as sand, stone and PVC settle to the bottom of the washing tank. Sediments are removed through a special auger conveyor. The fifth stage At the very last stage of the recycling process, the bags are washed again.

02

Unit 2

3 parameters

Engine power

1,5kw

Dimensions

4000*1000*400mm

Weight

380kg

At the very last stage of the first washing-grinding part, the ground products are dried. All processes are regulated through the control point.

03

The sixth stage

6 parameters

Engine power

30kw

Spindle rotation speed

1400rmp

General dimensions

2,25*1,5*1,6 m

Capacity

500kg

Material

Carbon (inside SS304)

Weight

1000kg

Granulation

At this stage, the dried-crushed waste is once again crushed into granules. For this we need all the equipment in the picture above. 2 extruders are included in the equipment set.

04

The first stage

5 parameters

Screw diameter

250 mm

Screw length

3,6 metr

Screw material

40Cr

Engine power

90kw(inverter)

Electromagnetic heating power

240kw(80kw*3)

05

Unit 5

5 parameters

Screw diameter

200 mm

Screw length

1,6 metr

Screw material

40Cr

Engine power

45kw

Heating capacity

20kw

Pellets are cut using this equipment. It is also washed and cooled with water during the cutting process.

06

The second stage

3 parameters

Engine power

1,5kw

Working power

10kw

Cooling tank dimensions

2500*350mm

At the last stage, we dry our washed granules. After drying, they are ready for sale.

07

The third stage

4 parameters

Engine power

5,5kw

Spindle rotation speed

1450 r/min

Equipment dimensions

1200*1150*1800mm

Material

Stainless metal

Finally, a vibrating silo is needed to clean the finished products.

08

Unit 8

3 parameters

Engine power

3kw

Material

Stainless metal

Size

3 metr/kub

It is managed through a control point to control the equipment.

A video of the working process