Metal door production line

Doors, including steel doors and gates, are always in demand. Modern polished steel doors and gates represent an ever-necessary home component. Therefore, the production of steel doors in the world market, this type of activity is a promising business idea, although the competition in this field is relatively high. Almost everyone can organize this activity, because the production of doors is not a technologically difficult activity.

"AFEX-GROUP" offers modern and high-quality technology for our entrepreneurs who want to start working in this field. With the help of this equipment, you can produce not only metal doors, but also details necessary for the production of other types of products. Today, the production of steel doors in our country has become a profitable but competitive business. Of course, there are competitors in this field, but the level of demand is still low. Ways to overcome competition in this field are easy to innovate with unusual design, non-standard shapes and sizes. The fact that construction works in our country continue for 4 seasons ensures the constant level of demand.

Major buyers of this activity;

*Private developers. *Construction companies. *Owners of apartments in new buildings. *Residential households. In recent years, the construction of high-rise buildings in our country continues to grow significantly, if you purchase this equipment from us and enter into a contract for the supply of iron doors with construction companies, you will soon cover the cost of the equipment and make a profit. possible Necessary infrastructures for starting the activity; Required area; the ceiling height should be 6 meters (to the press equipment), not less than 200 m². Electric energy; 110 KW/380 V. Number of workers; 8-10 people. Line equipment and devices; 1. Forming Press equipment. 2. Cutting equipment 3. Forming equipment 4. Perforating equipment 5. Mechanical Press Equipment 6. Bending equipment 7. Welding equipment 8. Hot pressing equipment 9. Vacuum print First, let's briefly introduce the working mechanism of the forming press equipment and the devices in it. Forming Press Equipment - High-pressure hydraulic press equipment with 2500 tons of force is capable of forming metal sheets with a thickness of 2.2 mm and a working table size of 1500x2500 mm. The equipment is equipped with modern and high-quality devices.

Hydraulic system

The hydraulic system is located on the right side of the press and consists of oil tank, high pressure pump, motor, valve cartridge and other components.

System cartridge valve

A cartridge valve system is installed in the equipment to prevent liquid leakage. All oil supply pipes to the equipment use a combination gasket, covered with rubber on the inside and copper on the outside by the manufacturer, compared to iron used by other manufacturers, the advantages are as follows: *The flexibility of red copper is strong, the connection is strong; *Copper rubber effectively protects leather from breakage during high-pressure washing.

Scheme of hydraulic station

A horizontal oil pump is different from other pumps in the hydraulic station used, to reduce the heat generated during oil pulling. Oil in the system rises slowly, and the temperature is around 55 degrees, which means that the equipment is always the same is a proof of its operation and long service life. Technical indicator Features 2500T Max sheet thickness Metal 2.2mm Strength Stainless metal 1.6mm Aluminum 1.8mm Opening height 25000KN Return force 500mm The size of the desktop is 630x2KN The speed of descent is 1500x2500mm Working speed 120mm/s Return speed is 5-10mm/s Return speed 80mm/s Power 22x2kw The size is 3400*2800*4800mm Weight 40T Equipment forming molds can be purchased by the customer according to their requirement. Molds prices are determined depending on the types of forms. The metal sheets formed in the pressing equipment are the doors to the next steps sent for preparation. The cutting equipment is designed by ANSYS software, which is cutting is modern equipment that works with reliability and precision. To cut into equipment the required size is determined. The back panel will automatically adjust to this size. It is E21 S can be programmed by system management and store up to 40 programs. The equipment has 0.05 mm high precision cutting capabilities. The cutting angle, i.e. the distance between the cutting blades, can be adjusted using a motor. All processes are performed using CNC software. Legs in case of emergency with the button, the equipment can be stopped immediately.

01

General

10 parameters

Maximum cutting thickness

4mm

Maximum cutting length

3200 mm

Cutting angle (adjustable)

30-1 30

Cutting size

up to 500mm

Cutting speed

14-35 min

Cutting edge length

1100*3 mm

Amount of cutting edge

3(top)+3(bottom) pieces

Motor power

5.5 sq

Size

3840x1600x1620mm

Weight

4500 kg

Modeling equipment - this equipment is developed by ANSYS software, and it reliably and accurately creates the desired shapes when bending door frames is modern equipment that works.

02

Modeling equipment

6 parameters

Nominal pressure

1000KN

Max bending (bend length)

3200 mm

Max opening height

370mm

Motor power

7.5kw

Size

3200x1600x2600mm

Weight

5600 kg

Perforating equipment - this equipment has holes for locks of the required sizes it is used for making, cutting and bending works. Each cylinder is independent the operation is ensured, the number of cylinders is individual, the customer's request, i.e. the door frame and depending on the door style. Technical indicator Nominal pressure 300-500KN Motor power is 4kw Voltage 380V The size is 3865x2140x2350mm Mechanical Press Equipment- At this stage, the edges of the door frames are pressed before bending are cut based on pre-entered dimensions using mechanical press equipment. The equipment works on the mechanism of pressing and cutting.

03

Mechanical Press Equipment

7 parameters

Nominal pressure

400KN

Stroke speed

45/min

Length of vertical columns

340mm

The distance between the center of the slider and the hardware

250mm

Desktop thickness

65 mm

Motor power

5.5kw

Weight

3600 kg

Bending equipment - this equipment is used to bend the lower and upper parts of doors is used.

04

Bending equipment

4 parameters

Sheet thickness

0.3-1.5mm

Bending angle

60

Processing length

2500 mm

Size

3680x800x1590mm

Welding equipment - carrying out contact welding works with the help of electric current is an effective tool to get going. The line includes 1 piece of welding equipment caught. Customer can purchase add-on as per their requirement.

05

Welding equipment

6 parameters

Tension

380V

Current setting

25-270A

Current voltage setting

15-27.5V

Protection level

IP21

Size

580x290x550mm

Weight

28.5 kg

Hot pressing equipment - Equipment for doors with special oil at a temperature of up to 85 C used to dry the applied glue and level the balance of the doors. Equipment can be opened and closed automatically at the specified time.

06

Hot pressing equipment

8 parameters

Number of layers

10

Number of cylinders

4

Pressing power

100kn

Distance between layers

110mm

Pressing temperature

85c

Paste time

15-30 min

Size

2860*1260*2910 mm

Weight

12500 kg

Vacuum print- Equipment based on a vacuum mechanism. Prepared for this equipment The doors are brought in a painted state, then the surface part with the desired flower paper combined and inserted into the equipment. Equipment at a temperature of up to 240C for a certain time After heating and vacuum absorption, the flower paper structure appears on the surface of the door will be

07

Vacuum print

10 parameters

Operating temperature

240 C

Desktop size

2400*1400 mm

Efficient printing area

2200*1200mm

Starting power

24kw

Working power

10kw

Motor power

0,75kw

Efficiency

5min

Print depth

15min

Size

2900*1600*1700mm

Weight

800kg