Tire recycling and rubber powder production line.

Tire recycling is an important process that reduces waste and creates new products from old tires. Some methods of utilizing recycled tires include:

Rubber Pieces and Rubber Powder:

• Rubber crushers are used for covering sports fields, running tracks, playgrounds, and in landscape design.
• Rubber powder is used in manufacturing rubber products such as shoe soles and road coatings.

Rubber-Modified Asphalt:

• Recycled tires can be added to asphalt, improving its properties: increasing durability, reducing noise, and enhancing crack resistance.

Fuel:

• Tires can be processed (through thermolysis) into fuel for cement plants and boilers, generating heat and electricity.

Construction Materials:

• Recycled tires can be used to produce lightweight concrete blocks, soundproofing materials, and other construction products.

Furniture and Interior Items:

• Old tires can be used to create furniture items like chairs, tables, and decorative objects. They are also used to create original interior items and accessories.

Drainage Systems:

• Due to their durability and resistance to degradation, recycled tires are used in the construction of drainage systems and rainwater drainage.

Erosion Control:

• Tires are used to create barriers and reinforce slopes, preventing soil erosion.

Children’s and Sports Playgrounds:

• Recycled tires are used as soft surfaces for children’s playgrounds and sports fields, ensuring safety during falls.

Artificial Reefs:

• Old tires can be used to create artificial reefs that help restore marine ecosystems.

Each of these methods not only reduces waste but also creates new, useful products that contribute to sustainable development and environmental protection

General Information

• Production capacity: 500 kg/hour
• Voltage: 380V, 50 Hz
• Total power: 110.0 kW
• Average power consumption: 75 kW/hour
• Number of operators: 3-5 people

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Equipment in the Line

1. Tire Ring Cutting Machine
2. Tire Wire Separation Machine
3. Belt Conveyor
4. Shredding Equipment
5. Belt Conveyor
6. Rubber Shredding Mill
7. Main Vibrating Screen
8. Conveyor Magnetic Separator
9. Vibrating Screen
10. Belt Conveyor
11. Roller Magnetic Separator
12. Separator for Nylon and Other Waste
13. Screw Feeder
14. Rubber Granule to Powder Shredding Equipment
15. Rotary Vibrating Screen

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Control Cabinet

• The line includes a control cabinet for monitoring and adjusting the operation of the machinery.

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Line Diagram and Equipment Layout

• The detailed diagram and layout of the equipment within the production line would typically be included in the machine manual or technical specifications

 

Technical Specifications and Functions of Machines

Tire Ring Cutting Machine

This machine is used for cutting the tire ring.

• Motor power: 3 kW
• Machine speed: 40 units/hour
• Motor rotation speed: 1440 rpm
• Machine dimensions: 1300x900x1200 mm
• Machine weight: 380 kg

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Tire Ring Steel Wire Separation Machine

The machine is primarily used for separating metal wire rings from tires and cutting the tire casings.

• Production capacity: 120 units/hour
• Power: 15 kW
• Machine dimensions: 1560x900x1400 mm
• Weight: 1350 kg

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Belt Conveyor

Conveyor Function: To deliver rubber pieces to the shredding machine.
Power: 3 kWc

 

 

Shredding Machine

The main function of the shredding machine is to crush the tire into small rubber pieces. The purpose of reducing the rubber into smaller chunks is to prepare it for easier processing by the next machine, namely the mill.

• Motor power: 45 kW
• Size of pieces produced: 40×40 mm
• Shredding method: Cutting and compressing

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Belt Conveyor

The conveyor is used to deliver the rubber pieces to the mill.

• Motor power: 2.2 kW

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Rubber Shredding Mill

This mill is primarily used for grinding rubber pieces into rubber granules. Additionally, the machine separates metal parts.

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Rubber Granules

 

Main Vibrating Screen

The vibrating screen for rubber is used for sorting, cleaning, and separating rubber materials based on their sizes. This process is essential for removing impurities, separating the rubber into required size fractions, or preparing it for further processing.

• Power: 4 kW
• Machine dimensions: 7500x760x600 mm
• Machine weight: 550 kg

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Belt Magnetic Separator

The magnetic separator is used to remove various small metal wires from the rubber.

• Number of magnetic separators: 2 units
• Power: 1.5 kW x 2
• Machine weight: 582 kg x 2

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Vibrating Screen

The vibrating screen for rubber is used for sorting, cleaning, and separating rubber materials based on their sizes. This process is crucial for removing impurities, dividing the rubber into required size fractions, or preparing it for further processing.

• Power: 1.5 kW
• Machine dimensions: 3500x110x1200 mm
• Machine weight: 550 kg

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Conveyor and Roller Magnetic Separator

Conveyor

• Power: 1.5 kW
• Purpose: To transport rubber granules.

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Roller Magnetic Separator

• Power: 0.75 kW
• Purpose: Used to remove various small metal wires from the rubber.

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Nylon and Other Waste Separator

 

This machine helps separate remaining nylon and similar waste materials from the rubber.

• Power: 4 kW
• Production capacity: 500 kg/hour
• Dimensions: 800x900x3000 mm
• Weight: 1850 kg
• Ventilator: Available
• Product discharge cyclone: Available

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Screw Conveyor

Type: Closed screw conveyor
Screw rotation speed: 110-120 rpm
Material: Q235
Body thickness: 4 mm
Spiral plate thickness: 3 mm
Motor power: 2.2 kW

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Grinding Equipment for Powder Form

This equipment is used to grind rubber granules into rubber powder.

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Rubber Powder

• Power: 15 kW
• Grinding range: From 2-6 mm to 30 mesh (0.500-0.599 mm)

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Circular Vibrating Screen

 

This screen is used for sieving rubber powder, i.e., separating larger rubber residues and keeping uniform-sized rubber particles. The separated rubber can be sent back to the grinder for further processing.

• Production capacity: 500 kg/hour
• Power: 3 kW
• Number of screens: 2 units
• Number of output sections: 3 units

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Control Cabinet