16-63 mm polyethylene pipe production line

• Capacity: 160 L
• Production Capacity: 100 kg
• Fan Motor Power: 0.25 kW
• Heating Power: 5.4 kW
• Maximum Temperature: 130 ℃
• Material of Parts in Contact with Plastic: Stainless Steel
• Dimensions: 1650 x 650 x 1650 mm
• Weight: 90 kg

Single-Screw Main Extruder

General Description

• Frequency Converter: Delta brand
• Contactor: Siemens
• Temperature Controller: RKC (Japan)

Advantages:

• Main components are from top-tier brands.
• Real-time quality control.

Screw (Rotor):

• Diameter: 50 mm
• L/D Ratio: 38/1
• Material: 38CrMoAlA, nitrided
• Heating (Heater): Stainless steel outer cover with cast aluminum heater
• Heating Zones: 5 zones
• Heating Power: 4 kW x 5 units

Barrel:

• Barrel Type: With a feeding tube; water cooling inlet hole available
• Cooling:
  • Fan-assisted cooling
  • Temperature control accuracy: ±1 ℃
• Number of Cooling Zones: 5
• Material: 38CrMoAlA, nitrided

Transmission System:

• Main Motor Power: 55 kW
• Main Motor Speed Adjustment Mode: Delta inverter
• Main Motor Speed: 1500 rpm

Gearbox:

• Gear Type: Hardened surface gears
• Shaft: NSK brand (Japan)
• Gear Material: 20CrMnTi
• Manufacturing Factory: Guomao (China)

Automatic Mesh Filter and Hydraulic Oil Station

Elbow Specifications

• Elbow Diameter: 160 mm
• Motor Power: 1.5 kW
• Elbow Material: 40Cr
• Hydraulic Oil Station Working Pressure: 30 MPa
• Oil Tank Capacity: 40 L

Extruder for Colored Stripes

Extruder for Colored Stripes (continued)

• Diameter: 25 mm
• L/D Ratio: 25/1
• Production Capacity: 2-10 kg/hour
• Motor Power: 1.5 kW
• Main Motor Speed Adjustment Mode: Inverter

Molds for 16-63 mm Pipes

Molds for 16-63 mm Pipes (continued)

• Pipe Diameters: 16-20-25-32-40-50-63 mm
• Pressure Class: 4-20 bar (0.4-2 MPa)
• Mold Housing Material: Steel 45 #, hardened and polished
• Mold Internal Material: 40Cr
• Calibration Sleeve Material: Tin bronze

Vacuum Calibration and Cooling Tank

Vacuum Calibration and Cooling Tank (continued)

• Tank Length: 6000 mm
• Water Tank Material: SUS304
• Sleeve Material: Tin bronze
• Cooling Type: Water spraying
• Spraying Zones: 4
• Water Pump Power: 3 kW x 2 units
• Vacuum Pump Power: 3 kW x 2 units
• Vacuum Level: 0.03-0.05 MPa
• Forward and Backward Movement Range: ±600 mm, motor-driven
• Up and Down Movement Range: 50 mm, manual operation
• Dimensions: 6000 x 650 x 1250 mm
• Weight: 1250 kg

Cooling Tank

Cooling Tank (continued)

• Tank Length: 6000 mm
• Tank Material: SUS304
• Cooling Type: Water-based
• Height Adjustment: Manual operation
• Electrical Components: Japan brand
• Dimensions: 6020 x 480 x 1250 mm
• Weight: 850 kg

Pipe Stretching Device

Stretching Section

• Stretching Length: 1200 mm
• Stretching Motor Power: 1.5 kW x 2 units
• Stretching Speed: 0.5-15 meters/min
• Speed Control: Via inverter

Cutting Machine

The equipment is housed in a casing that is protected from dust and other particles.  

Cutting Machine (continued)

• Knife Type: Automatic counting cutter
• Cutting Diameter: 16-63 mm
• Cutting Type: Dust-protected cutting
• Cutting Speed Type: Synchronizes with the main machine speed
• Motor Power: 1.1 kW
• Knife Material: Cast steel
• Maximum Cutting Thickness: 18 mm
• Maximum Cutting Speed: 12 m/min
• Compression Mode: Pneumatic
• Control: Computerized control
• Equipment Dimensions: 2100 x 610 x 1360 mm

Two-Chamber Wrapping Machine

Two-Chamber Wrapping Machine (continued)

Features:

• Convenient structure, high level of automation, easy and comfortable operation
• Wrapping speed and internal wrapping diameter are freely adjustable
• Equipped with an automatic wrapping device, ensuring smooth and uniform movement
• Maintains consistent tension and wrapping speed during operation

Wrapping Chambers: 2 units Pipe Sizes to be Wrapped: 16-63 mm Maximum Wrapping Speed: 0-12 m/min Internal Wrapping Diameter: 350-900 mm External Wrapping Diameter: 950-1400 mm Wrapping Stroke: Automatic Unwinding Method: Manual Air Pressure: 0.3-0.6 MPa

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Laser Marking Equipment

Depending on the customer’s requirements, an additional laser unit can be installed on the line for printing dates and other inscriptions.  

Prices