Production line of oil filters for cars

Before giving information about oil filter production equipment, let’s consider how profitable this business activity is on the example of our country’s market.

As of January 1, 2021, the number of private cars in Uzbekistan is 2,955,295.

It is noted that this is 14% more than in the same period last year.

• Passenger cars – 2,767,126;
• Trucks – 168,810;
• Buses – 5,711;
• Minibuses – 8,518;
• There are 5,130 special vehicles.

Of course, these figures are given for the beginning of the year for the cars of individuals. By now, it is known that the number of individuals, enterprises and state vehicles is more than 4 million. Of course, Filtruz, the only company in Central Asia, operates in the field of oil filter production in our country. At this point, the information given in relation to the market of our country shows how promising the production of car oil filters is. You can also export your manufactured products to neighboring countries. The market in this field is a wide and big market, because the cars are of different types and models, which in turn require different sizes of oil filters.

This project presented to our entrepreneurs by our company “AFEX-GROUP” provides information on the production technologies of oil filters with an outer diameter of 50-140 mm and a height of 50-310 mm for cars, trucks and other types of vehicles. ‘ours!

General production technological processes of the product.

Production of oil filters consists of 6-stage technological processes.

• Preparation of the body part.
• Preparing the filter part.
• Preparing the valve part.
• Preparation of metal tube.
• Collection.
• Sealing and packaging.

Technological processes begin with the preparation of the necessary details for the assembly of products. The special filter paper is corrugated in the corrugating equipment. The prepared corrugated filter paper is cut on special equipment depending on the size of the filters, and at the same time, the edges are glued with special glue (polyurethane) and corrugated. The processes of metal part preparation are performed on the working mesh and stamping equipment. The filter element assembly is then carried out, which consists of: corrugated filter paper, spring, connecting rubber, lower and upper caps, and parts such as the center tube are sent to the filter element assembly line, where all parts are placed in the oil filter. collected and printed on the printing equipment. Then it is wrapped and the finished product is packed.

Necessary raw materials;

• Metal sheet of the required size.
• Special filter paper.
• Special sealant
• Appropriate size rubber attachment.
• Elastic metal spring.
• Special paint.

Necessary infrastructures for starting the activity;

Required area; Should not be less than 500 m².

Electric energy; 2 transformers of 630 kVA brand are required.

Number of workers; 35-50 people.

The main source of all infrastructures is water.

Line equipment;

1. PREPARATION OF THE COVER PART.

Hydraulic press equipment. 5 T (1 piece)

Hydraulic press equipment. 15 T (2 pieces)

Hydraulic press equipment. 35 T (3 pieces)

Hydraulic press equipment. 40 T (3 pieces)

Hydraulic press equipment. 63 T (2 pieces)

Hydraulic press equipment. 80 T (3 pieces)

Hydraulic press equipment. 100 T (1 piece)

Hydraulic press equipment. 125 T (1 piece)

Equipment for sealing metal plates.

Welding equipment.

Grooving equipment.

1. VALVE SECTION PREPARATION.

Spring making equipment. (2 pieces)

Valve assembly equipment.

III. METELL TUBE SECTION PREPARATION.

Tube preparation equipment.

1. PAPER FILTER PART PREPARATION.

Paper lamination equipment. (2 pieces)

Layer fastening equipment.

Gluing equipment.

Drying tunnel.

1. COLLECTION OF ALL DETAILS.

Feeding equipment.

Inspection equipment. (2 pcs.)

1. SEALING AND PACKAGING

Dyeing and drying equipment.

Printing equipment. (2 pieces)

Packaging equipment.

We also introduced the necessary information. Now let’s get acquainted with the equipment necessary for the production of products and information about their technical indicators.

1. PREPARATION OF THE COVER PART.

In hydraulic press equipment, metal parts of the products are used in the production of parts that tighten the body, cover, ring, and lower spring. For example; the work process in the preparation of the cover part begins with the flattening of the metal roll. After the flattened roll is heated to the Press equipment, circular holes are formed and formed in the product dimensions specified on the roll, and then the cutting equipment cuts the finished form. This technological process is also used to form filter housings using other press equipment.

Preparation of the cover part Hydraulic press equipment
Press	45t + 35t (+15t cutter)
Production speed	10 – 14 pieces / minute
Bolster size	45 Tonn (900mm x 1100mm) 35 Tonn (700mm x 900mm) 15 Tonn (600mm x 800mm)
Filter outer diameter	50 ~ 110 mm
Filter height	50 ~ 180 mm
Metal thickness	0,4 ~ 0,6 mm
Cylinder diameter	650mm x 100mm
Opening height	1100mm
Rate of descent	150 mm/second (second)
Ascent speed	160 mm/second (second)
May tank	600
Management system	Manual and automatic
Electric power	380 V 50Hz
Size	W1000 x L1000 x H3000 mm
Weight	5000 kg

Preparation of the cover part Hydraulic press equipment
Press	100t (80t and 65t + 45t cutter)
Production speed	5 – 8 pieces / minute
Bolster size	100 Tonn (1700mm x 1600mm) 80 Tonn (1200mm x 1400mm) 65 Tonn (1000mm x 1200mm)
Filter outer diameter	100 ~ 140 mm
Filter height	150 ~ 310 mm
Metal thickness	Maks 0,8 mm
Cylinder diameter	800 mm
Opening height	1200mm
Rate of descent	130 mm/second (second)
Ascent speed	150 mm/second (second)
May tank	600
Management system	Manual and automatic
Electric power	380 V 50Hz
Size	W1000 x L1000 x H3000 mm
Weight	5000 kg

Equipment for sealing metal plates

 

 

Equipment for sealing metal plates. This equipment covers the details of the cover made on Hydraulic Press equipment, sealing the edge of the cover to prevent oil from leaking out of the filter. The equipment works fully automatically, when an error occurs, there are warning lights. The parts prepared in this equipment are sent to the welding equipment.

Equipment for sealing metal plates
Production speed	20 pieces/minute
The capacity of the glue container	15 kg
The size of the glue container	Ф300x1100mm
Work pressure	0.3 Mpa
Voltage	220 V / 50 Hz
Power	90 W
Size	L1105 x W755xH1050
Weight	250 kg

 

Welding equipment

Welding equipment. Welding equipment is equipment that welds a metal plate to a central ring. The center ring holds the oil seal, and the oil seal prevents oil leakage. Welded parts are attached to the next grooving equipment.

Welding equipment
Work pressure	0.4 Mpa
Voltage	380V / 50Hz
Power	100 sq
Size	L1070 x W520 x H1950
Weight	700 kg

 

Grooving equipment

Grooving equipment. After this stage, the preparation of the cover part is completed. The tool provides a groove in the center ring to secure the oil filters to the cars engine.

Grooving equipment
Production volume	20-30 pieces/minute
Shipendel	5 pcs
Work area	60-130mm
The size of the groove	M16-M38 (metric)
Voltage	380 V / 50 Hz
Power	2.2 Kw
Weight	550 kg

 

1. VALVE SECTION PREPARATION.

Spring making equipment. In this equipment, springs are made for the part that acts as a valve in oil filters.

Spring making equipment
Steel wire diameter	1-4 m
Spring outer diameter	6-80mm
Adjustable and automatic	0-4000mm
Production volume	8-50 pieces/minute
Power	2.0Kw
Weight	800 kg

 

Valve Assembly Equipment

A spring and a clamping metal detail are attached to the valve assembly. This valve is placed in the lower part of the oil filter.

Valve assembly equipment
Production speed	25 pieces/minute
Work pressure	0.6 Mpa
Voltage	380 V / 50 Hz
Power	0.3 sq
Size	L1300 x W800 x H1300
Weight	250 kg

 

III. METELL TUBE SECTION PREPARATION.

Tube preparation equipment. The equipment works fully automatically, the metal tape is sent to the punching section by means of a conveyor, and the perforated metal tapes are sent to the spiral tube forming equipment. The equipment cuts the finished pipes to the required size.

Tube preparation equipment
Production speed	20-35 pieces/minute
Pipe diameter	30 – 75 mm
Pipe length	35 – 500 mm
Cutting speed	500 rpm
Raw material width	45 mm
Raw material thickness	0.25mm – 0.32mm
Size	L1600 x W800 x H1240
Weight	1500 kg

 

1. PAPER FILTER PART PREPARATION.

Paper lamination equipment. This equipment prepares the most basic part of the filter. The special paper acts as a fine sieve to prevent debris. A special paper roll is loaded into the equipment, the equipment folds the paper and cuts it to the required size.

Paper laminating equipment
Management system	PLC
Production speed	90 – 200 corrugations
Corrugation width	600-1000mm
Along the corrugation	8 – 60 mm

 

Layer fastening equipment

Layer fastening equipment. The edges of the finished paper layers are fixed with a metal sheet, and spiral tubes are placed in the middle.

Layer fastening equipment
Management system	PLC
Production speed	20-30 pieces/minute
Corrugated paper length	40- 200 mm
Along the corrugation	15-35 mm
Air pressure	6kg
Voltage	380v 50hz

 

Gluing equipment

Gluing equipment. A circular metal plate is placed on top of the laminated paper by gluing and sent to the drying process.

Gluing equipment
Diameter	60-100mm
Production speed	30 pairs/minute
Compatibility with various plastics	PVC plasma filter
Work pressure	0.6 Mpa
Voltage	380 V / 50 Hz
Power	0.75 sq
Size	L1600 x W1980 x H1430mm
Weight	400 kg

 

Drying tunnel

Drying tunnel. It is required to use this device to dry the glue. There are 4 motors inside the tunnel, with the help of which the products are dried at the same temperature by air circulation.

Drying tunnel
Conveyor speed	1.5m/minute
Temperature control	4-part, separate control system
Heating capacity	2.5 kW x 22/26EA=55/65 kW
Conveyor motor	1.5 sq
Air dryer motor	1.5Kw * 4=6kw
Voltage	380 V 50 Hz
Power	75 sq
Internal volume	L9000 x W800 x H440mm
Size	L1200 x W1180 x H1630mm

 

1. COLLECTION OF ALL DETAILS.

Harvesting equipment. This equipment collects filter parts. Place the cartridge inside the case, close the cover and seal the edge.

Harvesting equipment
Production speed	12 pieces/minute
Seal diameter	50-120mm
Height of sealing parts	50-300mm
Plate thickness	0.5 – 0.8 mm
Work pressure	0.6Mpa
Voltage	380 V 50 Hz
Power consumption	2.2kw
Size	L860 x W640 x H1750mm
Weight	600 kg

 

Inspection equipment

Inspection equipment. Filter sealing efficiency testing equipment.

Inspect clean equipment
Production speed	16 pieces/minute
Test pressure	0-0.8Mpa (can be adjusted)
Voltage	380 V 50 Hz
Power	0.55kw
Size	L1280 x W900 x H1660 mm
Weight	520 kg

1. SEALING AND PACKAGING.

Painting and drying equipment. The equipment performs the task of coating the surface of the filter with powder paint and drying the paint in a short period of time with the help of an ultraviolet oven.

Painting and drying equipment
Production speed	15 – 30 – 50 pieces/minute
Shell length	65 – 310 mm
The shell is diametric	60 – 135 mm
Amount of tanks	5 pcs
Conveyor speed	3 m -5 m/min

 

Printing equipment

Printing equipment. With this printing equipment, you can put your brand on the finished product using 2 different colors.

Printing equipment
Production speed	40 pieces/minute
Air pressure	6-7 kg
Printed colors	2 types
Conveyor speed	0 m -10 m / minute
Color consumption for printing	0.85 g/min
Voltage	380 V 50 Hz
Size	L2400 x W1000 x H1500 mm
Weight	2000 kg

 

Printing equipment

Printing equipment. The equipment is another type of equipment mentioned above, which performs the function of printing.

Printing equipment
Print speed	1000 units/hour
Product diameter	≤ 125mm
Product length	≤ 320 mm
Work pressure	0.6Mpa
Conveyor motor power	220 V 50 Hz
Power consumption	0.5 Kw
Size	L700 x W900 x H1250mm
Weight	100 kg

Packaging equipment

Packaging equipment. In order to protect against dust and iodine particles, the equipment covers the filter with a heat-shrinkable film.

Packaging equipment
Production speed	36 – 40 pieces/minute
Filter diameter	60-110 mm
The length of the filter	60 – 180 mm
Thermo film width	60 – 200 mm
Thermal film thickness	0.04 mm
Air pressure	6-7 kgf
Voltage	380 V 50 Hz
Size	L1650 x W2600 x H1000mm
Weight	1000 kg

 

The total cost of the line without laboratory equipment is $380,000
Production equipment