1 / 5Oil equipmentProduct code: 60b1e2620bd70c2b7d62704c
OIL REFINING, BLEACHING AND DEODORATING EQUIPMENT GL-2000
GL-2000 · 380V · It can process up to 2000L/oil
Individual offer
- Model
- GL-2000
- Voltage
- 380V
- Operating speed per day
- It can process up to 2000L/oil
- Weight
- 1180 kg
- The size
- 6000*1500*2400 mm
- Electricity consumption
- 54 sq/h
Price
Overview
About the equipment
01
10 parametersOIL REFINING, BLEACHING AND DEODORATING EQUIPMENT GL-2000
- Manufacturer
- China
- Model
- GL-2000
- Energy type
- Electric
- Voltage
- 380V
- Electricity consumption
- 54 sq/h (with steam generator)
- Weight
- 1180 kg
- Raw material
- Seed, sunflower, sesame or soybean oil
- The size
- 6000*1500*2400 mm
- Material
- Sus304 stainless steel
- Operating speed per day
- It can process up to 2000L/oil
1. Collection
Use fuel injection technology, little investment, easy operation. According to the quality of the cake, adjust the technological parameters, many types of oil can be produced.
2. Sap and raw materials
Field of application: Oil processing line
Raw material:
Acid (HOCmmg/g): <15.0
Clarity (%): ≤ 2.0
Moisture and volatile (%): ≤2.0
3. Finished oil complies with the standard and can be used deodorized.
4. Technical goal
Power consumption: <49 kw/h/
Cycle Water consumption: <5m3 / t oil
Soft water: <180kg/t oil
Accessory consumption: sand <3%, phosphoric acid <0.2%
Consume processing
L% = 1 - purification % depends on crude oil and acid value.
5. Description of the process.
5.2. Description of the main process
Crude cottonseed oil contains less hydratable and non-hydratable phosphoric acid and high FFA. Thus, the line adopts a physical treatment method, which is not only more economical and effective than chemical treatment, but also does not cause pollution with waste water and waste air.
Bleaching section:
Degumming special section
Degumming is the process of removing the soluble waste in crude oil. Because phosphoric acid is the main part of the solubility mixture in crude oil. In the industry, degumming is also called to get rid of phosphoric acid. Before the distillation process for physical processing, the removal of solvent waste is a very important step, which can reduce oil loss and improve the quality of the oil.
The filtered crude oil is removed from the buffer tank. After passing through the dosing system, the oil enters the heat exchanger, which must be heated to a temperature of 60 C. It is then introduced into the mixer tank to be mixed with phosphoric acid added via a metering pump. The mixed acid flows into the reaction vessel to react for 15-20 minutes.
Then separate the gum and oil through a centrifuge. The oil changes the heat to 70 degrees and is poured before bleaching.
Information:
Phosphoric acid (80-85%) 0.05 - 0.2% crude oil
Operating time <20 min
100 kg/t for steam
The process before decolorization
The degummed oil is fed into the decolorizer, first opening the vacuum system to raise the temperature to remove the moisture.
The mud is mixed with water first into the tank / mud and oil, and then after cooling (110 degrees and under vacuum for 30 min or 30 minutes with the authorized state mixed for 30 minutes) is put into the decolorizer tank (there is yellow water in the decolorizer tank) oil for cooling), the temperature is up to 70 degrees or higher, which is poured into the filter to clean it from sand and oil.
Note: This process can remove up to 40% of the red color / carotenoids, as much is removed from the distillation process.
Data: P < 5ppm, Fe ion < 0.1pm, Cu < 0.01pm
Distillation process
Oil decolorized oil into a high vacuum distillation vessel and the temperature of the oil to distill for 4 hours is 210 degrees - 220 degrees.
FFA is extracted directly with steam.
After the hot oil is distilled and the oil is decolorized, the last oil is removed after the exchange.
Note: This process not only removes FFA, but also odor and most of the red color / heat sensitive decolorization process.
Oil and fat fractionation process
Dry fractionation of fats and oils is the separation of high-solubility triglycerides from low-solubility triglycerides by crystallization from solution. Apart from blending, this is the cheapest process in the processing of fats and oils. It is a purely physical process compared to other chemical modification processes such as hydrogenation and interesterification that modify triglycerides. Dry fractionation is now applied to many types of oils: palm oil, anhydrous milk fat, tallow, fish oil, lard, cottonseed oil, sunflower seed oil. i, palm kernel oil, fine oils and special oils.
In this process, the oils are melted and heated to destroy any crystalline memory. The melted fat cools under controlled stirring and cooling conditions, forming crystal nuclei resulting from high-melting triglycerides. Then, the nuclei grow and form crystals of the desired size. When crystallization is sufficiently advanced, the slurry is separated.
The final oil can be divided into 18 degrees, 24 degrees, 33 degrees depending on the melting point.
Bleaching section:
Degumming special section
Degumming is the process of removing the soluble waste in crude oil. Because phosphoric acid is the main part of the solubility mixture in crude oil. In the industry, degumming is also called to get rid of phosphoric acid. Before the distillation process for physical processing, the removal of solvent waste is a very important step, which can reduce oil loss and improve the quality of the oil.
The filtered crude oil is removed from the buffer tank. After passing through the dosing system, the oil enters the heat exchanger, which must be heated to a temperature of 60 C. It is then introduced into the mixer tank to be mixed with phosphoric acid added via a metering pump. The mixed acid flows into the reaction vessel to react for 15-20 minutes.
Then separate the gum and oil through a centrifuge. The oil changes the heat to 70 degrees and is poured before bleaching.
Information:
Phosphoric acid (80-85%) 0.05 - 0.2% crude oil
Operating time <20 min
100 kg/t for steam
The process before decolorization
The degummed oil is fed into the decolorizer, first opening the vacuum system to raise the temperature to remove the moisture.
The mud is mixed with water first into the tank / mud and oil, and then after cooling (110 degrees and under vacuum for 30 min or 30 minutes with the authorized state mixed for 30 minutes) is put into the decolorizer tank (there is yellow water in the decolorizer tank) oil for cooling), the temperature is up to 70 degrees or higher, which is poured into the filter to clean it from sand and oil.
Note: This process can remove up to 40% of the red color / carotenoids, as much is removed from the distillation process.
Data: P < 5ppm, Fe ion < 0.1pm, Cu < 0.01pm
Distillation process
Oil decolorized oil into a high vacuum distillation vessel and the temperature of the oil to distill for 4 hours is 210 degrees - 220 degrees.
FFA is extracted directly with steam.
After the hot oil is distilled and the oil is decolorized, the last oil is removed after the exchange.
Note: This process not only removes FFA, but also odor and most of the red color / heat sensitive decolorization process.
Oil and fat fractionation process
Dry fractionation of fats and oils is the separation of high-solubility triglycerides from low-solubility triglycerides by crystallization from solution. Apart from blending, this is the cheapest process in the processing of fats and oils. It is a purely physical process compared to other chemical modification processes such as hydrogenation and interesterification that modify triglycerides. Dry fractionation is now applied to many types of oils: palm oil, anhydrous milk fat, tallow, fish oil, lard, cottonseed oil, sunflower seed oil. i, palm kernel oil, fine oils and special oils.
In this process, the oils are melted and heated to destroy any crystalline memory. The melted fat cools under controlled stirring and cooling conditions, forming crystal nuclei resulting from high-melting triglycerides. Then, the nuclei grow and form crystals of the desired size. When crystallization is sufficiently advanced, the slurry is separated.
The final oil can be divided into 18 degrees, 24 degrees, 33 degrees depending on the melting point.AFEX · CONSULTATION
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EquipmentOIL REFINING, BLEACHING AND DEODORATING EQUIPMENT GL-2000Your data is never shared with third parties
Specifications
Data provided by the manufacturer; configuration may vary per order.
OIL REFINING, BLEACHING AND DEODORATING EQUIPMENT GL-2000
10 parameters- Manufacturer
- China
- Model
- GL-2000
- Energy type
- Electric
- Voltage
- 380V
- Electricity consumption
- 54 sq/h (with steam generator)
- Weight
- 1180 kg
- Raw material
- Seed, sunflower, sesame or soybean oil
- The size
- 6000*1500*2400 mm
- Material
- Sus304 stainless steel
- Operating speed per day
- It can process up to 2000L/oil
Delivery and commissioning
From consultation to launch — four steps under contract.
Consultation
We define your needs, configure the line and prepare an offer.
Contract
Timeline, payment terms and warranty are fixed in the contract.
Delivery
The equipment is delivered from the manufacturer to your site.
Installation and training
Our specialists commission the equipment and train your operators.
Frequently asked questions
The most common questions about delivery, contracts and tracking.
Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis:
By air
By rail
By land transport
By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must:
CERTIFICATE certifying the business entity;
Bank details;
STIR number;
Copy of the manager's passport;
Enterprise seal to confirm the contract
Consultation
Let’s discuss your project together
Contact us for advice on choosing equipment, technical solutions and offers.
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