Ketchup production line (from 3T of raw materials per day) AF-L024

The production process consists of 3 stages and includes:

I. STAGE OF CLEANING AND SORTING TOMATOES
ELEVATOR CONVEYOR

This lifting equipment is used as an addition to other main equipment, performing the task of delivering vegetables and fruits to the required equipment. It helps to save manpower and time.

Conveyor
Material	SUS 304
Voltage	380 V
Power consumption	0.75kvt

OZONE CLEANING EQUIPMENT

Many fruits and vegetables (mainly in the skin) contain substances such as pesticides and nitrates that are harmful to the body. When vegetables are washed with ordinary water, only 10-30% of them are cleaned. Ozonation equipment completely cleans fruits and vegetables (including tomatoes) of all harmful substances and microbes and helps to preserve the product for a longer period of time. This equipment can also be used to store fruits and vegetables.

Ozone cleaning equipment
Voltage	380V
Power consumption	5.2Kvt
Work volume	1000-1500Kg/ h
Weight	400 Kg
Size	3300*1160*1290mm

CLEANING EQUIPMENT 2

Cleaning equipment
Voltage	380V
Power	0,75Kwt
Work volume	500-1500 kg/h
Size	2000*720*890mm

ELEVATOR CONVEYOR 2

This conveyor is used to transfer the cleaned tomatoes to the next equipment.

Conveyor 2
Material	SUS304
Voltage	380V
Power consumption	1.1Kvt
The task	Delivery of peeled tomatoes to Mixer

VEGETABLE SEEDING EQUIPMENT

Equipment for separating vegetable seeds
Work volume	300kg/h
Material	Stainless steel SS304L

VERTICAL COLLOID GRINDING EQUIPMENT

Grinding vertical colloid equipment
Power	4 Kwt
Working thickness	2-44 mikron
The mill is diametric	80 mm
Cooling pipe	12 mm
Outer diameter	25mm
Input diameter	48mm
Motor speed	2900r/min

II. KETCHUP PREPARATION STAGE

HOMOGENIZER (500L)

In this equipment, semi-finished crushed tomatoes go through the process of homogenization with the help of electric heating, that is, they are mixed until they reach a uniform mass. In a word, it can be called a “huge mixer”. The product is uniformly dispersed and mixed by high-speed centrifugal grinding. Double-sided, internal and external rotation results in a smooth, uniform-looking ketchup without any small bubbles.

Homogenizer Working capacity 500 L Type of heating Electric current 3-layer lifting cover There is Mixing/grinding method Stationary mixer+inner side mixer+PTFE blades(4Kwt) Mixing speed (variable) 0-3000 rpm Power 7.5 kW Control Panel Button control, waterproof Voltage 380V/60Hz Temperature adjustment Digital thermometer(<140C)

SEALED STORAGE TANK (500 L)

This airtight tank is made of stainless steel and is used to store the finished product. Due to its completely hermetic feature, it ensures that no external substances get into the stored product and the liquid is kept clean. The cistern is made on the basis of a special scientific design, which holds the sediments under the liquid and does not lift them up. This will further increase the quality of your product.

Special storage tank
Working capacity	500L
Thickness	4mm
Diametr	F900mm
Top hermetic cover	Mavjud

ROTOR PUMP

Rotor pump (with transmission)
Power	4 Kwt
Connection size	F51x1.5
Flexibility	1-2000000cP
Consumption output (L/hour)	3000-5000

III. PACKAGING STAGE

HORIZONTAL BOILING EQUIPMENT (100-1000ml)

The equipment is designed for pouring liquid products. It is possible to change the volume and speed of pouring.

Horizontal pouring equipment Filling volume 100-1000 ml Pour speed 20-30 pieces/minute Work pressure 0.2-0.5 Mpa Gas consumption 0.05 cubic meter M/minute Management method Pneumatic filling pedal Total weight 45 kg

SEMI-AUTOMATIC CLOSING EQUIPMENT

Cap closing equipment Shutter speed 25-35 pieces/minute Package height 50-300 mm Cap diameter 20-50mm Air pressure 0.4-0.6 Mpa Maximum power 300V Voltage 220V/50/60Hz Weight 65 kg

SEMI-AUTOMATIC LABELING SYSTEM

LINE PRICE SCHEDULE
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