Ketchup production line (from 3T of raw materials per day) AF-L024

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Ketchup is the first product we see when we open the fridge. That’s right, after all, it can be eaten with any food. Almost all modern foods are prepared with ketchup or eaten with ketchup. Especially fast food restaurants are very fond of using this universal additive, the phrase most used by customers recently is: “add ketchup too”. Therefore, no one denies that this product is so popular among singers. “AFEX-Group” company, as always, is a supporter of business flourishing of you dear entrepreneurs, and for this reason, it presents to you this demanding product, that is, the KETCHUP PRODUCTION LINE.

$48,950

Out of stock

The production process consists of 3 stages and includes:

I. STAGE OF CLEANING AND SORTING TOMATOES
ELEVATOR CONVEYOR

This lifting equipment is used as an addition to other main equipment, performing the task of delivering vegetables and fruits to the required equipment. It helps to save manpower and time.

Conveyor
Material SUS 304
Voltage 380 V
Power consumption 0.75kvt

OZONE CLEANING EQUIPMENT

Many fruits and vegetables (mainly in the skin) contain substances such as pesticides and nitrates that are harmful to the body. When vegetables are washed with ordinary water, only 10-30% of them are cleaned. Ozonation equipment completely cleans fruits and vegetables (including tomatoes) of all harmful substances and microbes and helps to preserve the product for a longer period of time. This equipment can also be used to store fruits and vegetables.

Ozone cleaning equipment
Voltage 380V
Power consumption 5.2Kvt
Work volume 1000-1500Kg/ h
Weight 400 Kg
Size 3300*1160*1290mm

CLEANING EQUIPMENT 2

Cleaning equipment
Voltage 380V
Power 0,75Kwt
Work volume 500-1500 kg/h
Size 2000*720*890mm

ELEVATOR CONVEYOR 2

This conveyor is used to transfer the cleaned tomatoes to the next equipment.

                                                                      Conveyor 2
Material SUS304
Voltage 380V
Power consumption 1.1Kvt
The task Delivery of peeled tomatoes to Mixer  

VEGETABLE SEEDING EQUIPMENT

Equipment for separating vegetable seeds
Work volume 300kg/h
Material Stainless steel SS304L 

VERTICAL COLLOID GRINDING EQUIPMENT

Grinding vertical colloid equipment
Power 4 Kwt
Working thickness 2-44 mikron
The mill is diametric 80 mm
Cooling pipe 12 mm
Outer diameter 25mm
Input diameter 48mm
Motor speed 2900r/min

II. KETCHUP PREPARATION STAGE

HOMOGENIZER (500L)

In this equipment, semi-finished crushed tomatoes go through the process of homogenization with the help of electric heating, that is, they are mixed until they reach a uniform mass. In a word, it can be called a “huge mixer”. The product is uniformly dispersed and mixed by high-speed centrifugal grinding. Double-sided, internal and external rotation results in a smooth, uniform-looking ketchup without any small bubbles.

                                                               

Homogenizer
Working capacity 500 L
Type of heating Electric current
3-layer lifting cover There is
Mixing/grinding method Stationary mixer+inner side mixer+PTFE blades(4Kwt)
Mixing speed (variable) 0-3000 rpm
Power 7.5 kW
Control Panel Button control, waterproof
Voltage 380V/60Hz
Temperature adjustment Digital thermometer(<140C)

SEALED STORAGE TANK (500 L)

This airtight tank is made of stainless steel and is used to store the finished product. Due to its completely hermetic feature, it ensures that no external substances get into the stored product and the liquid is kept clean. The cistern is made on the basis of a special scientific design, which holds the sediments under the liquid and does not lift them up. This will further increase the quality of your product.

Special storage tank
Working capacity 500L
Thickness 4mm
Diametr F900mm
Top hermetic cover Mavjud

ROTOR PUMP

Rotor pump (with transmission)
Power 4 Kwt
Connection size F51x1.5
Flexibility 1-2000000cP
Consumption output (L/hour) 3000-5000

III. PACKAGING STAGE

HORIZONTAL BOILING EQUIPMENT (100-1000ml)

The equipment is designed for pouring liquid products. It is possible to change the volume and speed of pouring.

                                                   

Horizontal pouring equipment
Filling volume 100-1000 ml
Pour speed 20-30 pieces/minute
Work pressure 0.2-0.5 Mpa
Gas consumption 0.05 cubic meter M/minute
Management method Pneumatic filling pedal
Total weight 45 kg

SEMI-AUTOMATIC CLOSING EQUIPMENT

Cap closing equipment
Shutter speed 25-35 pieces/minute
Package height 50-300 mm
Cap diameter 20-50mm
Air pressure 0.4-0.6 Mpa
Maximum power 300V
Voltage 220V/50/60Hz
Weight 65 kg

SEMI-AUTOMATIC LABELING SYSTEM

LINE PRICE SCHEDULE
Don’t waste time, this could be your product.

 

SKU: AF-L024 Category: Tags: , , ,

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