Decorative PS (polystyrene) panels and baguette production line

General view of the line

 

 

Equipment in the Line:

• Single-screw extruder AF-SJ90
• Single-screw extruder AF-SJ45
• Ultraviolet (UV) control system
• Head (die)
• Water cooling tank
• Hot stamping and pattern printing equipment
• Stretching equipment
• Cutting equipment
• High-speed mixer
• Silicone disc polishing equipment
• Foil cutting equipment
• Mold
• Patterned roller
• Silicone disc

Single-screw extruder AF-SJ90

Main Motor Power: 37 kW
Screw Diameter: 100 mm
Rotation Speed: 24 rpm
Cooling System: Available
Lubrication System: Available
Fans: 250W x 5 units
Screw and Cylinder Material: 38CrMoAL

Single screw extruder AF-SJ45

Main Motor Power: 5.5 kW
Screw Diameter: 45 mm
Rotation Speed: 36 rpm
Cooling System: Available
Lubrication System: Available
Fans: 180W x 3 units
Screw and Cylinder Material: 38CrMoAL

 

 

Ultraviolet control system

It is equipped with the automatic control of the ultraviolet controller, which can precisely control the shipping speed and ensure the product quality.

Mold head

Mold Head: Made of stainless steel, double-layer extrusion.

Extrusion Angles and Specifications: Can be 90 degrees.

Heating Power: 5.2 kW, 4 zones.

Water Cooling Tank

Vacuum Pump Power: 1.5 kW
Tank Length: 10 meters
Material: Stainless steel
Temperature and Flow: Controlled by water cooler. The water cooler is installed by the customer.

 

 

Hot stamping and embossing equipment 8+3 sets

Printing Speed: 0.4-4 m/min
Printing Width: 100 mm
Printing Thickness: 100 mm
The equipment can be freely adjusted between 0° and 180°
Contactor: Schneider
Heating Power: 1600 W
Heating Temperature: 200°C
Silicone Disc Motor: 25W
Foil Winding Section Motor: 25W
Hot Stamping Equipment: 8 sets
Pattern Printing Equipment: 3 sets

 

 

Towing equipment

Motor Power: 3 kW
Belt Width: 180 mm
Stretching Speed: 0.4-4 m/min
Inverter: TECO Taiwan
Pneumatic Compression Mechanism: Controlled by a synchronization box.

 

 

Cutting Equipment and Analysis Table

Motor Power: 1.5 kW
Blade Type: Disc blade
Control: PLC
Storage Table Size: 2.5 meters
Dust Collection Equipment: Available
Dust Collection Fan Power: 2.2 kW

 

 

Mikser

Volume: 300 L
Production Capacity: 225 L
Motor Power: 22 kW
Mixing Time: 8-12 minutes
Heating Type: Electric
Discharge Method: Pneumatic

 

 

Silicone Disc Polishing and Coating Equipment

Motor Power: 0.75 kW
Dust Collection Section Power: 2.2 kW
Dimensions: 850 x 500 x 1200 mm

 

 

Foil Cutting Equipment

Motor Power: 0.75 kW
Diameter: 75 mm
Suitable for Foil Width: 64 cm

 

 

Molds

Mold Extrusion Part Material: Brass
Mold Calibration Part Material: Steel
Calibration Part: In 2 stages

 

 

Pattern printing shaft

Embossing Roller Material: Steel

The embossing roller is used in the embossing machine to create a colored design on the product surface. By changing the embossing rollers, you can create various patterns.

Silicone Disc

Silicone Disc Material: Silicone Rubber

The silicone disc is used in the hot stamping machine to transfer colors onto the product surface. By changing the hot stamping foil, you can achieve different colors.