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Wood effect decorative panels production line


You now have the opportunity to enter the market economy early and make a significant profit through a new business of decorative panels that can replace floral paper. Since these panels have a wood effect and are made from recycled plastic, you can now produce excellent decorations for furniture, walls, and ceilings using inexpensive raw materials.

Manufacturer Country: China
Production Capacity: 400-500 kg/hour
Panel Size: 122024405-8mm
Raw Materials Used: PVC rubber + CaCO3 (calcium carbonate) + additional concentrates
Space Required for Equipment: 27m * 2m * 2.6m
Dimensions: 13m * 8m * 4.5m
Water Cooling Temperature: < 30 °C
Material Used: Stainless Steel
Total Power: 234 kW
Control Type: Semi-automatic
Pressure Consumption: 2-4 kg/cm³
Total Electricity Consumption: 234 kW/hour
Total Water Consumption: 40 m³/hour
Total Gas Consumption: 1.5 m³/hour
Water Loss: 1.5 m³/hour
Compressor Pressure: 0.6-0.8 MPa
Water Supply: Required
Gas Supply: Required
Sewage System: Required
Number of Workers: 2


Advantages of Starting This Business:

  • High-Quality Product: Charcoal wood panels offer a unique and attractive appearance to any interior, which attracts architects, interior designers, and homeowners. This could lead to offering high-quality products at premium price points.
  • Sustainable and Eco-Friendly: Charcoal wood decorative panels are made from sustainable sources, with raw materials mainly consisting of plastic, allowing you to create beautiful decorations from inexpensive raw materials and generate higher profits. Additionally, using recycled wood can further increase the sustainability of your business.
  • Product Differentiation: Charcoal wood panels have a distinctive and unique appearance, setting your products apart from traditional wood panels or other decorative materials. This differentiation will help your business stand out in a competitive market.
  • Broad Market Potential: Charcoal wood decorative panels can be used in various applications, including wall coverings, ceilings, furniture, and more. This versatility allows you to target multiple market segments and customer bases.

Automatic Loading System Equipped with a Twin-Screw Extruder

 

  1. Model: AFFS-80/156
  2. Extruder Central Height: 1000 mm
  3. Production Speed: 300-400 kg/hour
  4. Number of Screws: 2 units
  5. Screw Diameter: 80 mm, 156 mm
  6. Screw Length: 1820 mm
  7. Screw Rotation Speed: 3.7~37 r/min
  8. Motor Power: AC 75 kW
  9. Control System: ABB or Delta Inverter
  10. Overall Dimensions (L x W x H): 5400 mm x 850 mm x 2500 mm
  11. Weight: 4500 kg

    Automatic Loading Conveyor

  1. Power Rating: 1.5 kW
  2. Screw Conveyor Length: 4000 mm
  3. Production Speed: 400 kg/hour

 

Conical Twin-Screw Extruder

 

  1. Model: AFFS-65/132
  2. Extruder Central Height: 1000 mm
  3. Production Speed: 180-200 kg/hour
  4. Number of Screws: 2 units
  5. Screw Diameter: 65 mm, 132 mm
  6. Screw Length: 1441 mm
  7. Screw Rotation Speed: 3.9~39 r/min
  8. Motor Power: AC 37 kW
  9. Control System: Omron Inverter
  10. Overall Dimensions (L x W x H): 4300 mm x 800 mm x 2600 mm
  11. Weight: 4000 kg

    Mold Temperature Controller

 

  1. Oil Pump Power: 1.5 kW
  2. Oil Pump Flow Rate: 50 L/min
  3. Heating Power: 18 kW
  4. Oil Tank Capacity: 24 liters
  5. Temperature Controller Brand: RKC (Japan)
  6. Contactor: Schneider Brand

RTZ-1000 Calibrator

  1. Calibration Type and Number: 3 sets + 1 set cooling roller
  2. Water Circulation System Dimensions: Two internal and two external
  3. Return Tank Structure: 340 corrosion-resistant stainless steel
  4. External Dimensions: 2000mm * 2000mm * 2700mm

    Plastic Drawing and Smoothing Equipment

  1. Maximum Conveying Speed: 0.1-2.5 m/min
  2. Number of Conveying Rollers: 8 units
  3. Roller Type: ∮210*1500
  4. Motor Power: 11 kW
  5. External Dimensions: 3000mm * 2300mm * 2250mm

    Bilateral Cutting Equipment

  1. Cutting Blade Direction: Vertical
  2. Motor Power: 2.2 kW (AC, stepless speed control)
  3. Mutually Moving Motor Power: 0.37 kW
  4. Metering Calculation Section: OMRON
  5. Dust Collection Section Power: 3 kW
  6. External Dimensions: 3650mm * 2510mm * 1900mm

    Automatic Lifting Equipment with Robot Arm

 

  1. Working Principle: This automatic lifting equipment moves the finished panels to the next stage for laminating, ensuring the safety of the panels, unlike manual handling.
  2. External Dimensions: 4000mm * 1800mm * 1800mm

MH-500/1000 High-Speed Mixing Equipment

 

(1) SHR-500L Hot Mixer

Total Volume: 500 L
Main Mixer Rotation Speed: 400-750 r/min
Motor Power: 75 kW
Production Capacity: 500-700 kg/hour
Heating Power: 16 kW


(2) SHL-1000 Cooling Blender
Total Volume: 1000 L
Blender Rotation Speed: 130 r/min
Maximum Production Capacity: 500-700 kg/hour
Motor Power: 15 kW
Cooling Method: Water cooling


MH-300/600 High-Speed Mixing Equipment

(1) SHR-500L Hot Mixer

Total Volume: 300 L
Motor Power: 55 kW
Production Capacity: 500-700 kg/hour
Heating Power: 16 kW


(2) SHL-1000 Cooling Blender

Total Volume: 600 L
Maximum Production Capacity: 500-700 kg/hour
Motor Power: 7.5 kW
Cooling Method: Water cooling

ERT 400 Crusher Machine

  1. Rotating diameter: Ø 400 mm
    Motor power: 22 kW
    Grinding capacity: 300 kg/hour
    Moving blades: 6 pieces
    Adjustable blades: 2 pieces
    Grinding diameter: Ø 10 mm
    Rotation speed: 525 rpm

    Special mill for PVC

Inner diameter of the grinding section: 500 mm
Number of rotors: 3 pieces
Mill rotation speed: 3400-3700 rpm/min
Motor power: 37 kW
Operating speed: 150-200 kg/hour (PVC)
Dimensions: 1350 x 1600 x 1830 mm
Weight: 1200 kg
Motor brand: Siemens

Polishing (online lamination) equipment

This equipment is used for laminating various boards, such as MDF/PVC doors, and for laminating both sides of PVC foam boards.
Max. processing width: 1300 mm
Processing thickness: 2-50 mm
Operating speed: 0-10 m/min
Total power: 10 kW
Dimensions: 8400 x 1900 x 1800 mm
Weight: 2500 kgChiller

  1. Cooling power: 52.5 kW
  2. Voltage: 380V; 50Hz
  3. Input power: 14.88 kW
  4. Overall dimensions: 2110 x 1100 x 2170 mm
  5. Weight: 693 kg

    Equipment Name Price
    1. Twin-screw extruder (AFFS-80/156) | $133,000
      • Conical twin-screw extruder (AFFS-65/132)
      • Automatic loading system
      • 1 mold
      • Mold temperature controller
      • RTZ-1000 Calibrator
      • Plastic pulling and leveling equipment
      • Double-sided cutting equipment
      • Automatic lifting equipment with robotic arm
    2. MH-500/1000 high-speed mixing equipment | $19,800
    3. MH-300/600 high-speed mixing equipment | $15,700
    4. ERT 400 Crusher equipment | $3,700
    5. Special mill for PVC | $10,900
    6. Polishing (online lamination) equipment | $15,900
    7. Chiller | $9,900
    8. Transportation costs | $21,000

    Total | $229,900

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