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Cotton and sunflower oil production line (from raw material 8-10T/day)

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Decree of the President No. PF-6094 dated 10.27.2020 was announced in order to raise oil production to a new level of quality in our country and to control the producers’ organization of work in a full cycle. The main change in it is as follows:

 

$109,000

1 in stock

“technical cotton seed – regardless of its organizational and legal form, it is relevant for finished products processed in the full technological cycle of technical cotton seed (gin crushing, hydrothermal treatment, pressing, extraction, refining, deodorization and packaging workshops) to local enterprises with hygienic summary and certificates of conformity. In this case, in order to obtain a hygienic conclusion and certificates of conformity for the production of ready-made cotton oil, technical cotton seed is sold to local enterprises, regardless of the form of ownership, on the basis of a certificate of commissioning of the district or city mayor, in the amount of up to 5 tons, and the resale of purchased technical cotton seed is only through stock exchanges. is done. The control over the purposeful processing of the technical cotton seed in the full technological cycle of the enterprises and whether they have hygienic conclusions and certificates of conformity confirming the quality of the products is carried out by the inspection of control over the Agro-industry complex under the Cabinet of Ministers in accordance with the procedure established by law.

As a result, many applications are coming to our company. With the interests of you entrepreneurs in mind, we recommend a full-cycle compact line made in Chinese factories on a special order basis with our team.

PRODUCT DELIVERY ELEVATOR (4 units)

The main task of elevators is to deliver products from one stage to another. The height of the elevator can be adjusted according to the height of your building. 4 elevators are required for the line we offer you. According to the customer’s request, the elevator can be replaced with a screw elevator.

EQUIPMENT FOR DISC SEEDING

In order to obtain oil from the seed, it is necessary to grind it first. For biting, a disk biting equipment is used. The crushed product is sent to the next step, i.e., a circular sieve, to separate the husk (shulkha) and the kernel.

Disc harrowing equipment
Manufacturer China
Model DCM500
Energy type Electric
Voltage 380V
Electricity consumption 7.5kw/h
Weight 110 kg
Raw material The seed
Size 1300*600*1200mm
Material CR38 metal
Operating speed per day 450-500kg/hour of seed

 

 

2-STAGE SEPARATOR FOR SEPARATING SEED HULLS AND PILES

The seed that comes out of the threshing machine goes through a special 2-stage sieving process to separate it from the kernel. This equipment can separate 93-97% of seed kernels. It depends on the degree of hairiness of the seed you use. The equipment has 2 outlets, one of which is the seed coat, and the other is where the seed kernel comes out. The seed kernel goes to the next stage.

2-stage separator that separates the husk (shulkha) and the core of the seed
Manufacturer China
Model AFX Separator 500mm
Energy type Electric
Voltage 380 V 50hz
Electricity consumption 11kw/h
Weight 940 kg
Material Carbon metal
Working power 800-1000 kg per hour
Size 1200*900*1600mm

 

SEED BURNING EQUIPMENT

A seed thresher crushes the seed. This makes it easier to release the oil from the seed. The seed kernel passes between two smooth shafts and is spread. You have the option to compress to the size you need.

Equipment for crushing seed kernels
Manufacturer China
Model AFX FLAKER 500mm
Energy type Electric
Voltage 380 V 50hz
Electricity consumption 11kw/h
Weight 940 kg
Material Carbon metal
Working power 800-1000kg hour
Size 1200*900*1600mm

 

 

HYDROTHERMAL PROCESSING EQUIPMENT FOR SEED CORE (3 Compartments)

Equipment for hydrothermal treatment of seed kernels (3 sections)
Manufacturer China
Model AFX COOKER 3 P
Energy type Electric
Voltage 380V50hz
Electricity consumption 3 kw/h
Weight 1140 kg
Par pressure 10BAR(1Mpa 100 kg/hour_
Size 1200*1200*2400mm
Material Carbon metal
Heating method Using Par

 

 

SPECIAL PRESS FOR OIL EXTRACTION (AX-130M)

Press equipment is used to squeeze oil from your product. The average amount of residual fat in the feed is 5-5.5%. For example, the percentage of oil extraction from seeds is up to 16%. The equipment set is equipped with a special 22kw motor produced at the factory.

Special screw press for extracting oil (M130)
Manufacturer China
Model 6YL-130
Energy type Electric
Voltage 380V
Electricity consumption 18.5 Kw/h
Weight 580 kg
Raw material Seed, sunflower pistachio, sesame, safflower and other leguminous products
Operating temperature range 20C-150C
Size 1710*700*1650
Material CR38 metal
Electric motor 18.5 kw 1500 rpm will be charged separately by the buyer
Operating speed per day 8 T seed

 

 

EXTRACTION EQUIPMENT

Oil and oil come out of the oil pressing equipment. Extraction equipment is used to extract the 5-6% oil remaining in the pot. The extraction process is carried out using Hexane or Ethanol 95%. The oil is extracted from the micelles by heating and vacuum. 0.5-1% of fat remains in the resulting meal. Since the extraction process is carried out using ethyl alcohol, the oil obtained from it can be consumed by refining and deodorizing. Ethyl alcohol evaporates quickly and completely from the oil. The equipment is fully equipped with anti-explosion shields and motors. Work to be done by the buyer for the extraction equipment:

  • Solvent (Hexane or Ethanol above 95%) storage tank and assembly pipes
  • Water for cooling and cooling tower or chiller for condensing
  • Water pump
  • Special space on demand for concrete construction and individual works

Extraction and concentration equipment
Manufacturer China
Model AX-3000
Energy type Electric
Voltage 380V50hz
Electricity consumption 5.5 kw/h
Weight 140 kg
Par pressure 10 Bar (1 Mpa 200kg/h)
Size 5000*700*2400mm
Material SUS304 stainless steel
Solvent Ethanol 95%, Hexane, Extraction gasoline

 

 

PLATE FRAME FILTER FOR OIL (model 350)

Oil filtering equipment
Manufacturer China
Model TD-26
Energy type Electric
Voltage 380V
Electricity consumption 1.5kw/h
Weight 160 kg
Raw material For cottonseed oil, sunflower oil, sesame oil, safflower and other leguminous oils.
Operating temperature range 20C-70C
Size 1200*800*1050
Material CR38 metal
Electric motor 1.5kw 1500rpm is added
Speed of operation 300-350L/hour

 

 

SPECIAL PUMP (3 pieces)

Special pumps are used to transport the oil after it leaves the filter to the next stage and then to packaging. These pumps operate at 380v 50hz and have a power consumption of 3kw/h.

OIL REFINING, NEUTRALIZER, BLEACHING AND DEODORATING EQUIPMENT GL-2000

Refining and deodorizing processes are one of the main processes that determine the quality of this oil. below we will briefly explain to you what parts the equipment is made of and its function

  1. Refining tank – for oil degumming using hot water
  2. Deoxidation Neutralizer tank- For neutralization using alkali
  3. Bleaching tank – sand cleaning and bleaching
  4. Filter- retains sediment products in the oil
  5. Deodorizing Tanker- Eliminates unpleasant odors in oil
  6. Steam generator – to heat the tank for the deodorization process
  7. Filter – for final filtration before consumption
  8. Catcher – to catch harmful substances
  9. Tanker for hot water and alkali
  10. Tanker for bleaching raw materials and residual product
  11. To transfer from the pump-filter to the bleaching tank
  12. Vacuum pump- To create a vacuum condition in the tanker
  13. Control Panel
  14. Stairs and platform for easy control

Oil refining, neutralizing, bleaching and deodorizing equipment GL-2000
Manufacturer China
Model GL-2000
Energy type Electric
Voltage 380V
Electricity consumption 54kw/h (with steam generator)
Weight 1180 kg
Raw material Seed, sunflower, sesame or soybean oil
Size 6000*1500*2400 mm
Material SUS304 stainless steel
Operating speed per day It can process oil up to 2000L

 

 

Oil UF sterilization equipment

It is desirable to sterilize the oil before packaging. Prior to packaging in a chilled state, the sterilized part is directed to the packaging equipment.

Oil UF sterilization equipment
Produced China
Voltage 220v 50hz
Power consumption 500w/h
Material 304 SS stainless metal
Weight 30 kg
Production volume 500L/hour
Operating temperature 5-60C

 

 

MINI LABORATORY EQUIPMENT FOR OIL

It is required to undergo quality control before packing the product every day. In this case, the probability of our entrepreneurs producing high-quality products is high.

 

EQUIPMENT FOR MANUFACTURING PET CONTAINERS FOR OIL PACKAGING

PET bottles remain the main packaging product for cottonseed oil and sunflower oil. To produce PET bottles, you need a PET capsule, which can be found in different regions of our country.

Equipment for the production of pet dishes
Produced China
Voltage 380v50hz
Power consumption 14kw/h
Material Carbon metal
Weight 1100 kg
Pet container size Max 2L MIN 0.33L
Speed of operation 800-1000 units/hour
Size 1630*620*1590mm/750kg
Capsule heating equipment 1780*570*1380mm/350kg
Additional parts Air compressor, 1 mold, air filter

 

 

SPECIAL HIGH PRESSURE COMPRESSOR

High pressure special compressor
Manufacturer China
Model CWM-1,2/30YQH
Energy type Electric
Voltage 380V50hz
Electricity consumption 15 Kw/h
Weight 640 kg
Air pressure 30Bar(3Mpa)
Size 2000*1100*1600mm
Material Carbon metal
Air supply flow 1.2 m3/min

 

 

OIL TANK FILLING AND COVERING EQUIPMENT

When the baklashki are ready, they are filled with oil, the lid is closed and they are made into a finished product. The equipment can pour into bottles from 1l to 5l

Equipment for filling and capping oil containers
Produced China
Voltage 220v 50hz
Power consumption 500w/h
Material SS304 stainless steel
Weight 280 kg
Pour size 1L-5L
Speed of operation 100-300 pieces/hour
Size 600*598*1300mm
Capsule heating equipment 1780*570*1380mm
Additional parts Air compressor

 

 

PARAGENERATOR (STEAM BOILER)

The steam boiler mainly supplies steam for the extraction equipment and the hydrothermal treatment equipment for the kernel.

Paragenerator (steam boiler)
Manufacturer China
Model JYV-
Energy type Electric
Voltage 380V50hz
Electricity consumption 36kw/h
Weight 140 kg
Par pressure 10BAR(1Mpa)
Size 1000*700*1400mm
Material Carbon metal

 

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