Concentrated juice production line

Production capacity: about 3-4 tons per day

Product: Mainly apple and peach concentrated clear and pulp juice;

Technological system of concentrated juice: Fruit cleaning → denucleation (peach) → product selection and delivery panel (sharing) → juicing (apple) / (peach) → core crushing (peach) → enzyme killing (sharing) → filtration → buffer → product mixing → homogenization (exchange) → sterilization → concentration (exchange) → filling → secondary sterilization (together) → labeling and coding (together)

 

FRUIT WASHING EQUIPMENT:

External dimensions of the equipment	4500*1450*1200mm
Vortex pump	0.37kVt
Speed reducer	0.37kVt
Speed control range	0,6-3min
Material	304 high quality stainless steel

CONVEYOR BELT:

External dimensions	3000*600*1200mm
Speed reducer	0.37kw
Speed control range	Speed regulation 0.6-3min
Mesh strap material	304 high quality stainless steel

LOAD LIFT CONVEYOR

External dimensions of the equipment	200*800*1600mm
Power	0.75 kw
Material	304 stainless steel

RAW GRINDING PART:

 

Juice processing capacity	1.5T/h
Screw temperature	175mm
Grinder operating speed	1000r/minute Screw juicer speed 380r/minute
Filter screen space	0.6mm
Grinder motor	1.5kVt
Screw juicer	4kw

 

CONTROL MOTOR:

Production volume	2T/h
One rotation speed	860r/min
Secondary speed	860r/min
One-way power	4kw
Secondary power	4kw
Size of external parts	1235*1420*1533mm

 

CORE PART:

 

Working capacity	0.3-1t/h
Cooling pipe	12mm
Outer diameter	25mm
Internal diameter	48mm
Engine power	4kw
External dimensions of the product	700*750*920mm

 

BUFFER:

External dimensions of the equipment	800*600*400mm
Material	Stainless steel
Plate thickness	2 mm

 

BACTERIAL PASTEURIZATION EQUIPMENT:

 

Release temperature	60-800C
Material	Stainless steel
External dimensions of the equipment	1420*650*1250mm

 

VIBRATION FILTER:

 

Material	Stainless steel
Filter set	200/300(adjustable)

BUFFER:

 

External dimensions of the equipment	800*600*400mm
Material	Stainless steel
Plate thickness	2mm

 

DISC CENTRIFUGE:

Drum speed	7356/min
Drum diameter	300mm
Engine power	4kVt,3 faza 380V
External dimensions of the equipment	1050*850*1200mm
Equivalent irrigation area	17.2*850*1200mm
Loudness	DB9(a)<85
Slag cleaning mode	Automatic cleaning

BUFFER:

 

Material	SUS304
Thickness	3mm, single-layer tank
Dimensions	900*1750mm

 

PRODUCT MIXING EQUIPMENT:

 

 

Size	1150*1150*1900mm
Power	4kw
Mixing speed	2800 r/min
Plate thickness	3mm
Material	SUS304

 

HOMOGENIZER:

 

 

Materia	SUS304
MAXIMUM PRESSURE	25Mpa
Nominal pressure	0-29mpa

 

UHT sterilizer:

 

 

Processing power	1.5T-2T/h
Sterilization temperature	115-1350C
Vapor pressure	<0.78mpa
High temperature heating time	4-6s
Release temperature	<450C
Average temperature (customizable)	<160C
Amount of steam consumed	<0.15kg/l
External dimensions of the product	1500*1000*1650mm

 

CONCENTRATED BUFFER:

 

Material	SUS304
Thickness	3mm
Dimensions	900*1750mm

 

VACUUM CONCENTRATOR:

 

 

Capacity	500L
Vacuum level	0.06-0.085mpa
Interlayer pressure	0-0.3mpa
Concentration temperature	40-800C
Condensation area	3,25 m2
Heating area	3,05 m2
Vacuum pump	3,05kVt
The size of the equipment	3200*1200*3600mm

 

JUICE STORAGE TANK:

 

Material	SUS304
Thickness	3mm, one-line tank

EQUIPMENT FOR PUTTING THE FINISHED PRODUCT INTO VESSELS:

 

 

The number of complementary bases	6
Capacity	200-1000ml
Product capacity	500-1000 bottles/hour
Power supply	50Hz/380V
Coverage accuracy	<0,2%
Power	1.5kw-7,5kw
Air supply pressure	0,4-0,8 mpa

 

CAP REMOVING EQUIPMENT:

The capacity of the equipment	1500 bottles/hour
Processing/Stamping Number	Single base
Glass diameter	60-90mm

SPECIAL STEAM STERILIZATION EQUIPMENT FOR BACTERIA:

 

Slinder length	3600mm
Total power	13kw
Air consumption	360kg/hour
Air consumption	4.58m3
The size of the hot water tank	4.58m3
Overall size	6000*1900*3700mm
Thickness	5mm
Maximum temperature	1470C/1430C

LABELING EQUIPMENT:

 

Labeling speed	40-150 pieces/minute
Labeling accuracy	±1,0mm
Labeling ratio	(L) 20-200mm (H)10-80mm
Material size	(W) 20-200mm (H) 10-80mm
Label roller inner diameter	76mm
The outer diameter of the applied label	350mm (maximum)
General dimensions	2000*800*1450mm
The power used	AC220V 50Hz/60Hz

INK PRINTER:

 

Character form	Ink-printed characters in English, Chinese and Arabic languages
Scarf	Two scarves 1-9 times

CONVEYOR BELT:

 

Power	4kw
Material	AISI3041

CHIP CLEANING SYSTEM:

 

Size (can be customized)	3500*1400*1800mm
Tank size	1000L
Pressure	0,2 Mpa
Power	1,5 KW
Heating mode	Electric heating or steam heating system
Material	Stainless steel working platform

Cleaning pump

Motor power	0.75kw
Transfer length	12-29m
Transfer speed	0-7m/h

CENTRIFUGAL PUMP:

 

Power	0.75 KW
Flow	3TH
Material	AISI3041

 

PUMP HARDWARE PART:

 

Mаterial	SUS304
Speed control	Nominal

ELECTRICAL CONTROL PANEL:

 

Screen type	Touch screen
Material	Stainless steel enclosure, waterproof IP55

ACCESSORIES:

WATER PURIFICATION SYSTEM:

(One set includes water treatment system)

 

 

AIR COMPRESSOR:

 

Power	15 kw
Gas volume	2,3m3/min
Pressure	0,8 MPa
Weight	300 kg

 

STEAM BOILER:

 

 

Number of modules	8
Equipment size	1600*1000*18500mm
Equipment weight	415 kg
Equipment power consumption	1.92kw/h
Nominal voltage	220 V
Nominal voltage	600kg/h
Gas pressure	2000-3000pa (natural gas)
Gas consumption	Natural gas 5-40 m3/hour
Liquefied gas	4-32 kg
Steam temperature	1000C-2000C
Vapor pressure	0.7Pa

 

COOLING SYSTEM:

(Reservoir built from 60-350)

 

FRUIT PIECE:

 

External dimensions of the equipment	3500*1200*1300mm
Power	3.5kw
Material	304 high quality stainless steel
Hardware power consumption	380V/50Hz