chili sauce production line

Advantages

High production capacity of up to 300 kg of sauce per hour.

Fully automated production line covering mixing, homogenization, filling, and packaging processes.

High quality and consistency, produced using natural ingredients and compliant with GMP and sanitary standards.

Flexible production capabilities suitable for different spice levels and various glass bottle packaging formats.

Low maintenance requirements due to automatic lubrication and advanced control systems.

Suitable Users

This production line is suitable for the following business customers:

Small and medium-scale sauce and seasoning manufacturers.

Food companies producing gift sets and branded sauces.

Restaurants, cafés, and professional kitchens producing customized hot sauces.

Trading and distribution companies focused on packaging and selling finished products.

Main Ingredients

Bulgarian chili pepper powder – the primary raw material, made from naturally ground chili peppers.

Purified water – used to adjust consistency and add liquid volume.

Salt – for flavor enhancement and preservation.

Sugar – to balance taste.

Vinegar or citric acid – for acidity control.

Starch or thickening agents – to ensure texture stability.

Natural flavorings and spices – to enhance taste and aroma.

Approximate Quantities (per 1 ton of sauce)

Chili pepper raw material: 100–150 kg, depending on the desired level of spiciness.

Other ingredients include water, starch, garlic, tomato, sugar, salt, citric acid, preservatives, and similar components.

For industrial-scale production, manufacturing 10 tons of sauce requires approximately 1–1.5 tons of chili peppers.

Additional Requirements

Finished product packaging: 200 g glass bottles.

Laboratory certification requirements include testing for pesticides, heavy metals, and microbiological indicators.

For laboratory and production trials, a sample quantity of 500 g to 1 kg must be provided.

If available, the following parameters should also be specified: color index (ASTA ≥ 120) and grinding fineness (≤ 60 mesh).

Equipment Included

Electric Homogenizing and Mixing Tank

The electric homogenizing and mixing tank has a working volume of 500 liters and is designed for the cosmetic, pharmaceutical, and food industries, where uniform texture is required for products such as creams, emulsions, sauces, and pastes.

The tank is equipped with a bottom-mounted homogenizer, a scraper mixer with Teflon blades, and an electric heating system. Control is performed via push-button operation, with parameters displayed on digital indicators.

The structure consists of three layers of stainless steel: the inner layer is SUS316L, while the outer layers are SUS304, ensuring hygienic operation and high resistance to corrosion.

Operating parameters include adjustable mixing and homogenization speeds, precise temperature control, and high heating and mixing efficiency.

Parameter	Value
Equipment type	Electric homogenizing and mixing tank
Working / total volume	500 L / 600 L
Inner layer material	SUS316L, 5 mm
Middle layer material	SUS304, 4 mm
Outer layer material	SUS304, 3 mm
Overall construction material	Fully SUS304, no carbon steel
Heating type	Electric, 18 kW
Mixer type	Frame scraper mixer with Teflon blades
Side mixer power	4 kW
Blade material	SUS316L, 10 mm thickness
Mixing speed	0–63 rpm (Delta Taiwan frequency control)
Homogenizer type	Bottom-mounted, high-speed
Homogenizer power	7.5 kW
Homogenization speed	0–3000 rpm (Delta, adjustable)
Balancing	Dynamic balancing of rotor and shaft
Control	Push-button control with digital indicators
Operator platform	SUS304, anti-slip, standard design

 

Bottle Sorting / Accumulation Table

Parameter	Value
Capacity	20–100 bottles/min
Rotary table diameter	800 mm (customizable)
Rotation speed	Stepless speed adjustment
Bottle diameter	10–150 mm (customizable)
Bottle height	50–200 mm (customizable)
Total power	380 W
Operating voltage	220 V, 50/60 Hz
Dimensions	820 × 890 × 1200 mm
Weight	100 kg

 

Automatic Piston Filling Machine

Parameter	Value
Filling volume	100–1000 ml
Filling speed	Approx. 500–2000 bottles/hour (adjustable)
Number of filling heads	4
Power supply	220 V / 380 V
Power	2500 W
Air pressure	0.6–0.8 MPa
Dimensions	2000 × 800 × 1950 mm
Weight	450 kg

 

Parameter	Value
Model	AS-140
Power supply	220 V / 50 Hz (adjustable)
Power	1500 W
Air pressure	0.4–0.6 MPa
Capping speed	20–40 bottles/min (adjustable)
Cap feeding	Automatic
Cap diameter	2.0–8.0 cm (adjustable)
Dimensions	2000 × 800 × 1600 mm
Weight	300 kg

 

Shrink Sleeve Labeling Machine

Parameter	Value
Bottle diameter range	φ25–100 mm (custom sizes available)
Label length	25–300 mm (adjustable)
Conveyor belt width	102 mm (adjustable)
Paper core diameter	5″–10″
Power supply	AC 380 V, 50/60 Hz, 3-phase
Machine speed	30–60 bottles/min
Power	Main 3 kW + heating 24 kW
Operating temperature	0–50 °C
Relative humidity	15%–90%
Dimensions	1500 × 1050 × 2100 mm
Weight	600 kg

 

Automatic PET Container Labeling Machine

Parameter	Value
Country of manufacture	China
Power supply	220 V, 50/60 Hz
Power	1.2 kW
Operating speed	0–130 pcs/min
PET container diameter	40–150 mm
Label length	20–300 mm
Label width	10–180 mm
Labeling accuracy	±1 mm
Machine dimensions	210 × 137 × 104 cm

 

Steam Shrink Tunnel

Parameter	Value
Total tunnel length	2 m
Compatible bottle size	According to customer sample
Power supply	380 V, 18 kW
Operating speed	Up to 1200 bottles/hour
Shrinking method	High-temperature steam
Material	Stainless steel
Conveyor	POM chain belt, 82 mm width, 0–15 m/min
Conveyor height	800 ±25 mm
Steam chamber volume	28 L
Steam consumption	0.024 t/hour
Steam pressure	0.5 MPa

 

Steam Generator

Parameter	Value
Nominal steam output	24–48 kg/hour
Operating pressure	0.25–0.4 MPa
Power	18 kW
Current	27 A