AFEX

Grape juice production line

The line has a nominal processing capacity of 500 L/h, while the initial raw material washing, crushing, and juice extraction section is…

Individual offer
Nominal line capacity
500 L/h
Initial grape processing capacity
1.5 t/h
Homogenizer capacity
1,000 L/h
Power supply
380 V
Capacity
300 L
Motor power
0.75 kW
Price

Overview

About the equipment

The line has a nominal processing capacity of 500 L/h, while the initial raw material washing, crushing, and juice extraction section is capable of handling up to 1.5 t/h. Equipment coming into contact with the product is made of SUS304 stainless steel, designed for the food industry.

This technological line is designed to carry out the main production processes from receiving fresh grapes through washing, crushing, juice extraction, filtration, homogenization and pasteurization to filling the finished juice into containers. The line includes raw material pre-processing equipment, process tanks, pumps, filtration and homogenization equipment, a pasteurization system, storage tank, filling and capping machine, CIP cleaning system, cooling system and steam generator.

The nominal process capacity of the line is 500 L/h, while the initial grape washing, crushing and juice extraction section can process up to 1.5 t/h. Equipment in contact with the main product is made of SUS304 stainless steel intended for the food industry. Fresh grape receiving → Bubble washing and lifting → Crushing and juice extraction → Receiving tank → Pump transfer → Mixing / emulsification → Two-stage filtration → High-pressure homogenization → Buffer tank → Pasteurization at 95°C for 30 seconds → Pre-filling storage tank → Container rinsing → Juice filling → Capping
01

Process Flow

13 parameters
Process Flow
Nominal line capacity
500 L/h
Initial grape processing capacity
1.5 t/h
Homogenizer capacity
1,000 L/h (supplier specification)
Pasteurizer capacity
500 L/h
Pasteurization temperature
95°C
Holding time
30 seconds
Main material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Steam consumption
50–100 kg/h
Cooling water consumption
1–1.5 t/h
Compressed air
0.4 MPa
CIP system
3 × 500 L
Steam generator
200 kg/h
02

Bubble Washing, Lifting, Crushing and Juice Extraction Equipment

5 parameters
Bubble Washing, Lifting, Crushing and Juice Extraction Equipment
Equipment name
Grape bubble washing and lifting, crushing and juice extraction equipment
Production capacity
1.5 t/h
Material
SUS304 stainless steel
Power supply
380 V / 50 Hz / 3 phase
Function
Washing, lifting, crushing grapes and extracting juice
03

Raw Material Receiving Tank

8 parameters
Raw Material Receiving Tank
Equipment name
Receiving tank
Capacity
300 L
Construction
Rectangular
Layer
Single-layer
Material
SUS304
Wall thickness
2 mm
Filter
Included
Function
Temporary receiving of the product being processed
04

Sanitary Centrifugal Pump

8 parameters
Sanitary Centrifugal Pump
Equipment name
Sanitary centrifugal pump
Quantity
5 units
Capacity
3 t/h
Head
15 m
Motor power
0.75 kW
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Function
Transfer of juice and liquid products between process equipment
05

500 L Emulsification Tank with Bottom Mixer

18 parameters
500 L Emulsification Tank with Bottom Mixer
Equipment name
Emulsification tank
Capacity
500 L
Shape
Square
Material
SUS304
Agitator
Bottom-mounted
Agitator motor
11 kW
Agitator speed
1,460 rpm
Power supply
380 V / 50 Hz / 3 phase
Body thickness
4 mm
Jacket thickness
2 mm
Thermal insulation
PU, 50 mm
Manhole
Included
Air vent
Included
Thermometer
Digital
CIP cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø51 mm
Support legs
4 units, adjustable
06

500 L Mixing Tank

18 parameters
500 L Mixing Tank
Equipment name
Mixing tank
Capacity
500 L
Top section
Conical
Bottom section
Conical
Material
SUS304
Agitator speed
36 rpm
Motor power
0.75 kW
Body thickness
3 mm
Jacket thickness
2 mm
Outer cladding thickness
2 mm
Thermal insulation
Polyurethane foam, 50 mm
Manhole
Included
Air vent
Included
CIP cleaning ball
Included
Temperature sensor
PT100
Inlet/outlet
Ø38 mm clamp
Support legs
3 units, adjustable
Lifting lugs
2 units
07

Two-Chamber Filter

8 parameters
Two-Chamber Filter
Equipment name
Two-chamber filter
Capacity
5 t/h
Material
SUS304
Body thickness
2 mm
Filtration grade
120 mesh
Construction
2 filter chambers
Valve
Three-way valve
Function
Filtration of juice from mechanical impurities
08

High-Pressure Homogenizer

10 parameters
High-Pressure Homogenizer
Equipment name
High-pressure homogenizer
Model
YYH-0.5/25
Quantity
1 unit
Capacity in table
0.5 t/h
Capacity in technical specification
1,000 L/h
Maximum pressure
25 MPa
Nominal pressure
0–21 MPa
Motor power
4 kW
Power supply
380 V / 50 Hz / 3 phase
Material
SUS304
09

500 L Buffer Tank

14 parameters
500 L Buffer Tank
Equipment name
Buffer tank
Capacity
500 L
Material
SUS304
Construction
Single-layer
Agitator
Not included
Body thickness
3 mm
Top section
Conical
Bottom section
Conical
Manhole
Included
Air vent
Included
CIP cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø38 mm quick coupling
Support legs
3 units, adjustable
10

Fully Automatic Steam-Heated Plate Pasteurizer

15 parameters
Fully Automatic Steam-Heated Plate Pasteurizer
Equipment name
Fully automatic plate pasteurizer
Capacity
500 L/h
Process capacity
0.5 t/h
Total electrical power
3.7 kW
Inlet temperature
30°C
Homogenization temperature
50–60°C
Pasteurization temperature
95°C
Holding time
30 seconds
Outlet temperature
43°C — with cooling water
Outlet temperature
5°C — with chilled water
Steam pressure
0.2–0.5 MPa
Compressed air
0.4 MPa
Steam consumption
50–100 kg/h
Cooling water consumption
1–1.5 t/h
Power supply
380 V / 50 Hz / 3 phase
11

500 L Pre-Filling Storage Tank

14 parameters
500 L Pre-Filling Storage Tank
Equipment name
Pre-filling storage tank
Capacity
500 L
Material
SUS304
Construction
Single-layer
Agitator
Not included
Body thickness
3 mm
Top section
Conical
Bottom section
Conical
Manhole
Included
Air vent
Included
Cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø38 mm quick coupling
Support legs
3 units, adjustable
12

Container Rinsing, Filling and Capping Machine

6 parameters
Container Rinsing, Filling and Capping Machine
Equipment name
Rotary rinsing, filling and capping machine
Model
8-8-4
Type
Rotary
Processes
Rinsing + filling + screw capping
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase
13

Round Glass Container Labeling Machine

7 parameters
Round Glass Container Labeling Machine
Equipment name
Round glass container labeling machine
Container type
Round glass containers
Labeling type
One-side / full circumference (wrap-around)
Capacity
2,000 containers/h
Labeling accuracy
±1 mm
Maximum label size
Up to 180 × 190 mm
Function
Automatic application of labels to round glass containers
14

Inkjet Marking Equipment

7 parameters
Inkjet Marking Equipment
Equipment name
Inkjet marking and coding machine
Type
Continuous Inkjet
Capacity
Up to 2,000 containers/h
Printing capability
Production date, batch number, expiry date and QR code
Control
Touchscreen
Operating mode
Continuous online marking
Function
Automatic printing of date, batch number, expiry date and QR code on finished product containers
15

Fully Automatic Spray Retort (Post-Filling Sterilization)

17 parameters
Fully Automatic Spray Retort (Post-Filling Sterilization)
Equipment name
Fully automatic spray retort
Function
Sterilization of filled and capped glass containers
Application
Grape juice production line
Production line capacity
2,000 containers/h
Container type
Glass container
Compatible container volumes
250 ml / 500 ml / 1 L
Sterilization temperature
85–105°C, adjustable
Construction
Double-layer spray SUS304
Spray system
High-pressure atomized spraying
Pressure protection
Counter-pressure protection against container breakage
Control
Fully automatic PLC
Process memory
Multi-stage process storage function
Safety
Multi-stage safety protection
Design pressure
0.35 MPa
Electrical power
45 kW
Configuration
Sterilization carts and layered baskets included
Function
Extending product shelf life
16

Electrical Control Cabinet

5 parameters
Electrical Control Cabinet
Equipment name
Electrical control cabinet
Quantity
1 unit
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Function
Electrical control of process equipment
17

Cooling Water Tower

7 parameters
Cooling Water Tower
Equipment name
Cooling water tower
Model
GYO-HY-10T
Water pump
Chimp
Pump power
3 kW
Water capacity
1,000 L
Water tank material
SUS304
Function
Circulation of cooling water and cooling of the process system
18

CIP Cleaning and Sanitation Center

15 parameters
CIP Cleaning and Sanitation Center
Equipment name
CIP cleaning center
Configuration
500 L × 3
Acid tank capacity
500 L
Alkali tank capacity
500 L
Hot water tank capacity
500 L
Heating
Steam
Temperature control
Automatic
Material
SUS304
Plate thickness
3 mm
Process pump
Included
Internal piping
Included
Electrical control cabinet
Included
Distributor panel
1 × 5
CIP return pump
SUS316L
Frame
SUS304
19

Steam Generator

9 parameters
Steam Generator
Equipment name
Steam generator
Type
Horizontal
Fuel
Natural gas / LPG
Steam generation capacity
0.2 t/h (200 kg/h)
Electrical power
4 kW
Dimensions
1.9 × 1.4 × 2.0 m
Steam pressure
0.7 MPa
Steam temperature
171°C
Function
Steam generation for pasteurization, CIP and other steam-consuming processes
20

PET Bottle Bundling Packaging Machine AF-TP1-5

9 parameters
PET Bottle Bundling Packaging Machine AF-TP1-5
Model
AF-TP1-5
Manufactured in
Shanghai, China
Maximum packaging size
L450 × W560 × H360 mm
Packaging speed
2–5 blocks/min
Film width
550 mm max
Conveyor load capacity
30 kg max
Voltage & power consumption
220 V & 50 W
Dimensions
L1150 × W910 × H860 mm
Weight
250 kg

Process Piping and Installation Materials

21

Supplied as an installation package, not as equipment

5 parameters
Product piping
Included
CIP piping
Included
Cooling water piping
Included
Chilled water piping
Included
Package
1 lot
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EquipmentGrape juice production line

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Specifications

Data provided by the manufacturer; configuration may vary per order.

Process Flow

13 parameters
Nominal line capacity
500 L/h
Initial grape processing capacity
1.5 t/h
Homogenizer capacity
1,000 L/h (supplier specification)
Pasteurizer capacity
500 L/h
Pasteurization temperature
95°C
Holding time
30 seconds
Main material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Steam consumption
50–100 kg/h
Cooling water consumption
1–1.5 t/h
Compressed air
0.4 MPa
CIP system
3 × 500 L
Steam generator
200 kg/h

Bubble Washing, Lifting, Crushing and Juice Extraction Equipment

5 parameters
Equipment name
Grape bubble washing and lifting, crushing and juice extraction equipment
Production capacity
1.5 t/h
Material
SUS304 stainless steel
Power supply
380 V / 50 Hz / 3 phase
Function
Washing, lifting, crushing grapes and extracting juice

Raw Material Receiving Tank

8 parameters
Equipment name
Receiving tank
Capacity
300 L
Construction
Rectangular
Layer
Single-layer
Material
SUS304
Wall thickness
2 mm
Filter
Included
Function
Temporary receiving of the product being processed

Sanitary Centrifugal Pump

8 parameters
Equipment name
Sanitary centrifugal pump
Quantity
5 units
Capacity
3 t/h
Head
15 m
Motor power
0.75 kW
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Function
Transfer of juice and liquid products between process equipment

500 L Emulsification Tank with Bottom Mixer

18 parameters
Equipment name
Emulsification tank
Capacity
500 L
Shape
Square
Material
SUS304
Agitator
Bottom-mounted
Agitator motor
11 kW
Agitator speed
1,460 rpm
Power supply
380 V / 50 Hz / 3 phase
Body thickness
4 mm
Jacket thickness
2 mm
Thermal insulation
PU, 50 mm
Manhole
Included
Air vent
Included
Thermometer
Digital
CIP cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø51 mm
Support legs
4 units, adjustable

500 L Mixing Tank

18 parameters
Equipment name
Mixing tank
Capacity
500 L
Top section
Conical
Bottom section
Conical
Material
SUS304
Agitator speed
36 rpm
Motor power
0.75 kW
Body thickness
3 mm
Jacket thickness
2 mm
Outer cladding thickness
2 mm
Thermal insulation
Polyurethane foam, 50 mm
Manhole
Included
Air vent
Included
CIP cleaning ball
Included
Temperature sensor
PT100
Inlet/outlet
Ø38 mm clamp
Support legs
3 units, adjustable
Lifting lugs
2 units

Two-Chamber Filter

8 parameters
Equipment name
Two-chamber filter
Capacity
5 t/h
Material
SUS304
Body thickness
2 mm
Filtration grade
120 mesh
Construction
2 filter chambers
Valve
Three-way valve
Function
Filtration of juice from mechanical impurities

High-Pressure Homogenizer

10 parameters
Equipment name
High-pressure homogenizer
Model
YYH-0.5/25
Quantity
1 unit
Capacity in table
0.5 t/h
Capacity in technical specification
1,000 L/h
Maximum pressure
25 MPa
Nominal pressure
0–21 MPa
Motor power
4 kW
Power supply
380 V / 50 Hz / 3 phase
Material
SUS304

500 L Buffer Tank

14 parameters
Equipment name
Buffer tank
Capacity
500 L
Material
SUS304
Construction
Single-layer
Agitator
Not included
Body thickness
3 mm
Top section
Conical
Bottom section
Conical
Manhole
Included
Air vent
Included
CIP cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø38 mm quick coupling
Support legs
3 units, adjustable

Fully Automatic Steam-Heated Plate Pasteurizer

15 parameters
Equipment name
Fully automatic plate pasteurizer
Capacity
500 L/h
Process capacity
0.5 t/h
Total electrical power
3.7 kW
Inlet temperature
30°C
Homogenization temperature
50–60°C
Pasteurization temperature
95°C
Holding time
30 seconds
Outlet temperature
43°C — with cooling water
Outlet temperature
5°C — with chilled water
Steam pressure
0.2–0.5 MPa
Compressed air
0.4 MPa
Steam consumption
50–100 kg/h
Cooling water consumption
1–1.5 t/h
Power supply
380 V / 50 Hz / 3 phase

500 L Pre-Filling Storage Tank

14 parameters
Equipment name
Pre-filling storage tank
Capacity
500 L
Material
SUS304
Construction
Single-layer
Agitator
Not included
Body thickness
3 mm
Top section
Conical
Bottom section
Conical
Manhole
Included
Air vent
Included
Cleaning ball
Included
Liquid level indicator
Glass tube
Inlet/outlet
Ø38 mm quick coupling
Support legs
3 units, adjustable

Container Rinsing, Filling and Capping Machine

6 parameters
Equipment name
Rotary rinsing, filling and capping machine
Model
8-8-4
Type
Rotary
Processes
Rinsing + filling + screw capping
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase

Round Glass Container Labeling Machine

7 parameters
Equipment name
Round glass container labeling machine
Container type
Round glass containers
Labeling type
One-side / full circumference (wrap-around)
Capacity
2,000 containers/h
Labeling accuracy
±1 mm
Maximum label size
Up to 180 × 190 mm
Function
Automatic application of labels to round glass containers

Inkjet Marking Equipment

7 parameters
Equipment name
Inkjet marking and coding machine
Type
Continuous Inkjet
Capacity
Up to 2,000 containers/h
Printing capability
Production date, batch number, expiry date and QR code
Control
Touchscreen
Operating mode
Continuous online marking
Function
Automatic printing of date, batch number, expiry date and QR code on finished product containers

Fully Automatic Spray Retort (Post-Filling Sterilization)

17 parameters
Equipment name
Fully automatic spray retort
Function
Sterilization of filled and capped glass containers
Application
Grape juice production line
Production line capacity
2,000 containers/h
Container type
Glass container
Compatible container volumes
250 ml / 500 ml / 1 L
Sterilization temperature
85–105°C, adjustable
Construction
Double-layer spray SUS304
Spray system
High-pressure atomized spraying
Pressure protection
Counter-pressure protection against container breakage
Control
Fully automatic PLC
Process memory
Multi-stage process storage function
Safety
Multi-stage safety protection
Design pressure
0.35 MPa
Electrical power
45 kW
Configuration
Sterilization carts and layered baskets included
Function
Extending product shelf life

Electrical Control Cabinet

5 parameters
Equipment name
Electrical control cabinet
Quantity
1 unit
Material
SUS304
Power supply
380 V / 50 Hz / 3 phase
Function
Electrical control of process equipment

Cooling Water Tower

7 parameters
Equipment name
Cooling water tower
Model
GYO-HY-10T
Water pump
Chimp
Pump power
3 kW
Water capacity
1,000 L
Water tank material
SUS304
Function
Circulation of cooling water and cooling of the process system

CIP Cleaning and Sanitation Center

15 parameters
Equipment name
CIP cleaning center
Configuration
500 L × 3
Acid tank capacity
500 L
Alkali tank capacity
500 L
Hot water tank capacity
500 L
Heating
Steam
Temperature control
Automatic
Material
SUS304
Plate thickness
3 mm
Process pump
Included
Internal piping
Included
Electrical control cabinet
Included
Distributor panel
1 × 5
CIP return pump
SUS316L
Frame
SUS304

Steam Generator

9 parameters
Equipment name
Steam generator
Type
Horizontal
Fuel
Natural gas / LPG
Steam generation capacity
0.2 t/h (200 kg/h)
Electrical power
4 kW
Dimensions
1.9 × 1.4 × 2.0 m
Steam pressure
0.7 MPa
Steam temperature
171°C
Function
Steam generation for pasteurization, CIP and other steam-consuming processes

PET Bottle Bundling Packaging Machine AF-TP1-5

9 parameters
Model
AF-TP1-5
Manufactured in
Shanghai, China
Maximum packaging size
L450 × W560 × H360 mm
Packaging speed
2–5 blocks/min
Film width
550 mm max
Conveyor load capacity
30 kg max
Voltage & power consumption
220 V & 50 W
Dimensions
L1150 × W910 × H860 mm
Weight
250 kg
21

Supplied as an installation package, not as equipment

5 parameters
Product piping
Included
CIP piping
Included
Cooling water piping
Included
Chilled water piping
Included
Package
1 lot

Included units

Units and accessories included with the equipment. Specifications for each are in the section above.

  • Process Flow01

    Process Flow

    13 parameters

    • Nominal line capacity: 500 L/h
    • Initial grape processing capacity: 1.5 t/h
    Specifications
  • Bubble Washing, Lifting, Crushing and Juice Extraction Equipment02

    Bubble Washing, Lifting, Crushing and Juice Extraction Equipment

    5 parameters

    • Production capacity: 1.5 t/h
    • Material: SUS304 stainless steel
    Specifications
  • Raw Material Receiving Tank03

    Raw Material Receiving Tank

    8 parameters

    • Capacity: 300 L
    • Material: SUS304
    Specifications
  • Sanitary Centrifugal Pump04

    Sanitary Centrifugal Pump

    8 parameters

    • Quantity: 5 units
    • Capacity: 3 t/h
    Specifications
  • 500 L Emulsification Tank with Bottom Mixer05

    500 L Emulsification Tank with Bottom Mixer

    18 parameters

    • Capacity: 500 L
    • Material: SUS304
    Specifications
  • 500 L Mixing Tank06

    500 L Mixing Tank

    18 parameters

    • Capacity: 500 L
    • Material: SUS304
    Specifications
  • Two-Chamber Filter07

    Two-Chamber Filter

    8 parameters

    • Capacity: 5 t/h
    • Material: SUS304
    Specifications
  • High-Pressure Homogenizer08

    High-Pressure Homogenizer

    10 parameters

    • Model: YYH-0.5/25
    • Quantity: 1 unit
    Specifications
  • 500 L Buffer Tank09

    500 L Buffer Tank

    14 parameters

    • Capacity: 500 L
    • Material: SUS304
    Specifications
  • Fully Automatic Steam-Heated Plate Pasteurizer10

    Fully Automatic Steam-Heated Plate Pasteurizer

    15 parameters

    • Capacity: 500 L/h
    • Process capacity: 0.5 t/h
    Specifications
  • 500 L Pre-Filling Storage Tank11

    500 L Pre-Filling Storage Tank

    14 parameters

    • Capacity: 500 L
    • Material: SUS304
    Specifications
  • Container Rinsing, Filling and Capping Machine12

    Container Rinsing, Filling and Capping Machine

    6 parameters

    • Model: 8-8-4
    • Material: SUS304
    Specifications
  • Round Glass Container Labeling Machine13

    Round Glass Container Labeling Machine

    7 parameters

    • Capacity: 2,000 containers/h
    • Labeling accuracy: ±1 mm
    Specifications
  • Inkjet Marking Equipment14

    Inkjet Marking Equipment

    7 parameters

    • Capacity: Up to 2,000 containers/h
    Specifications
  • Fully Automatic Spray Retort (Post-Filling Sterilization)15

    Fully Automatic Spray Retort (Post-Filling Sterilization)

    17 parameters

    • Production line capacity: 2,000 containers/h
    • Compatible container volumes: 250 ml
    Specifications
  • Electrical Control Cabinet16

    Electrical Control Cabinet

    5 parameters

    • Quantity: 1 unit
    • Material: SUS304
    Specifications
  • Cooling Water Tower17

    Cooling Water Tower

    7 parameters

    • Model: GYO-HY-10T
    • Pump power: 3 kW
    Specifications
  • CIP Cleaning and Sanitation Center18

    CIP Cleaning and Sanitation Center

    15 parameters

    • Configuration: 500 L × 3
    • Acid tank capacity: 500 L
    Specifications
  • Steam Generator19

    Steam Generator

    9 parameters

    • Steam generation capacity: 0.2 t/h
    • Electrical power: 4 kW
    Specifications
  • PET Bottle Bundling Packaging Machine AF-TP1-520

    PET Bottle Bundling Packaging Machine AF-TP1-5

    9 parameters

    • Model: AF-TP1-5
    • Maximum packaging size: L450 × W560 × H360 mm
    Specifications
  • 21

    Supplied as an installation package, not as equipment

    5 parameters

    • Package: 1 lot
    Specifications

Video

The equipment in operation.

Delivery and commissioning

From consultation to launch — four steps under contract.

  1. 1

    Consultation

    We define your needs, configure the line and prepare an offer.

  2. 2

    Contract

    Timeline, payment terms and warranty are fixed in the contract.

  3. 3

    Delivery

    The equipment is delivered from the manufacturer to your site.

  4. 4

    Installation and training

    Our specialists commission the equipment and train your operators.

Frequently asked questions

The most common questions about delivery, contracts and tracking.

Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis: By air By rail By land transport By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must: CERTIFICATE certifying the business entity; Bank details; STIR number; Copy of the manager's passport; Enterprise seal to confirm the contract
Consultation

Let’s discuss your project together

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Call us+998 93 381 6699Mon–Sat: 9:00 – 18:00
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