3D crust production line. (Automatic line)

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The food industry has undergone dramatic changes in the past few years. First, the nature of demand and consumption has changed – more and more fast food is being demanded as people move. Of course, the functionality of the products used is important to the consumer.

$53,900

Out of stock

“AFEX-GROUP” entrepreneurs will be given information about a product that has its own demand in the market of our country, that is, the production line of 3D crystals! The main audience of such products is children and teenagers aged 3-30 years. Many entrepreneurs want to spend less money and earn more income when choosing a business activity, such businesses are not without strong competition. Every business has an imbalance. That is, you spend less money on equipment, but the cost of the product requires a lot of working capital. On the contrary, the production of 3D crystals is a business that belongs to the class of profitable business projects that spend a lot of money on equipment and require less working capital for the cost of the product. activity is considered.

Necessary infrastructures to start the activity:

The required area is 160 /m²

Electric power 136 kw/380 V, 50Hz

The number of workers is 4-5 people

The main source of all infrastructures is drinking water.

Raw materials:

1. Rice flour.

2. Maize flour.

3. Wheat flour.

4. Corn starch.

5. Spices.

Equipment in the line:

1. Mixer.

2. Screw conveyor.

3. Extruder.

4. Forming equipment.

5. Special conveyor.

6. Frying pot.

7. Oscillating sieve.

8. Special conveyor.

9. Aromatizer.

10. Special conveyor.

11. Packaging equipment.

This line has an automatic production capacity of 200-250 kg per hour.

Mixer-first, we can mix ground raw materials such as flour in the mixer according to the recipe. The equipment is able to prepare 50 kg of raw materials in 5 minutes.

Technical indicator
Material Stainless metal
Production 50 kg/5 min
Power 4 kw

 

We download the raw materials mixed on the screw conveyor-mixer through this conveyor to the extruder.

Technical indicator
Material Stainless metal
Pipe diameter 110mm
Lifting height 2,5m
Voltage 220V 50Hz
Power 1,1kw

 

Extruder- this equipment cooks and squeezes raw materials under specific pressure and temperature to make various shaped snacks.

Technical indicator
Power 37kw
Supply motor 0,75kw
Production 180-260kg
Screw length: 1520mm
Screw diameter: 70mm
Screw material 38CrMoAI
Total heating capacity 14kw
Oil pump motor 0,37kw
Total power 52,12kw

 

Forming- In this equipment, the long ribbon-like dough that comes out of the extruder is formed into the required sizes and shapes.

Technical indicator
Power 1,5kw
Production Suitable for extruder
Material Stainless metal

Molded products are sent to the roasting pot on this special conveyor.

Technical indicator
Power 0,37kw
Production 0-500kg
Material Stainless metal/nylon
Size 2110*340*500mm
Weight 50 kg

 

Frying pot – The products formed in this special pot are fried with vegetable oil, moving non-stop with the help of a special conveyor.

Technical indicator
Heating method: Electric
Heating capacity: 64kw
Motor 0,75kw
Lifting motor 0,55kw
Shell thickness 1.5mm
Size 3500*1200*2200mm
Total power 65,3kw

 

Oscillating sieve is the equipment used to sift out the remaining fats in the products.

Technical indicator
Power 0,25kw
Size 1500*700*1200mm
Material Stainless metal

Special conveyor-oil-free products are loaded into the aromatizer through the conveyor.

Technical indicator
Power 0,37kw
Production 0-500kg
Material Stainless metal/nylon
Size 2110*340*500mm
Weight 50kg

 

Aromatizer – this equipment is an equipment that gives additional taste to products, i.e. enriches it with spices.

Technical indicator
Production Suitable for extruder
Power 0,75kw
Material Stainless metal

A special conveyor – from the flavoring, the products colored with spices are sent to the packaging equipment through this conveyor.

Technical indicator
Power 0,37kw
Production 0-500kg
Material Stainless metal/nylon
Size 2110*340*500mm
Weight 50kg

 

With the help of the packaging equipment, it is possible to pack products from 10 grams to 500 grams, 20 pieces in 1 minute.

Technical indicator
Packaging interval 10-500g
Packing speed 20 pieces/min
Packing width 7-15sm
Packaging max length 21sm
Size 70*59*200sm
Weight 90kg

 

Video from the production process

 

 

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