Milk processing and dairy products production line

Because the soil of our motherland is considered quite favorable for cattle breeding this industry has been developing in our country since ancient times. Animal husbandry to date not only for the family, but also became a good source of income. By processing dairy products for our people and for export designed products can be produced. It should be noted that Livestock in the territory of Uzbekistan are mainly fed with natural feed without chemical additives it is one of the competitors in the domestic market and in the foreign market because it is fed with a step is a column. The most important products are sterilized milk, cream, yogurt, cottage cheese, yogurt, etc. Let's go to the stages of production and them let's give detailed information about the necessary equipment.

Required resources:

• Production area not less than 120 m2, washing for workers and sanitary rooms should be within the hygiene requirements
• It is up to the buyer to make a cooling chamber and a thermal chamber
• There should be a sewage system from the work area and a room ventilation system;
• Power supply rated at 380v 50hz (At least 150kw/h durable)
• 6 workers (including a laboratory assistant)
• Clean drinking water supply

The following products can be produced using this line: 1) Pasteurized milk 2) Cream 3) Cream 4) Sour cream 5) Ryazhenka 6) Yogurt 7) Suzma 8) Cottage cheese 9) Brinza 10) Kefir 11) Yogurt 12) Buttermilk This equipment is the starting point for production. Repeat the daily milk First of all, raw materials for work are collected here. Necessary for raw materials working process is carried out in other boilers with added additives. This cleaning the inside of our storage tank and optimizing product storage costs placed horizontally for This cooling tanker capacity can store 1000L of milk and 1000L of milk is emptied into the remaining tanks and processed in its fresh state. Second and in the stage, the milk in the cooling tank is pumped to the remaining tankers for processing sent using

01

Tanker for storing milk in a cold state (1000L)

9 parameters

Manufacturer

China

City

Yishu

Operating power consumption

5.5 kw/h

Speed of operation

1000l/hour

Material

Stainless metal SUS304

Voltage

380V50XZ

Weight

690 kg

number of folds

One floor

Cooling system

Using a chiller

2. HOMOGENIZER FOR MILK (1000L/hour) Homogenizer equipment plays an important role in the milk processing process. This it is difficult to imagine milk processing without equipment. For almost all processes this equipment is needed. Homogenizers are used in food, milk, beverage, pharmaceutical, production, scientific research and in the fields of small chemistry and biotechnology widely used in technology development. Features: 1.The whole machine is covered with stainless steel coating, and the appearance is smooth and is clean, safe and meets sanitary requirements. 2.It is helical gear low speed transmission, low noise, stable operation and reliable operation accepts.

02

Homogenizer for milk (1000L/hour)

8 parameters

Manufacturer

China

City

Yishu

Operating power consumption

7.5 kw/h

Speed of operation

1000l/hour

Material

Stainless metal SUS304

Voltage

380V50XZ

Weight

230 kg

Max pressure

25 BARS

3. MILK BOILER AND COOLER WITH MIXER TANKER (1000L) An electric heating pot for mixing, as well as materials called mixing tank or material mixing tank, which is energy saving, It has advantages such as anti-corrosion, strong performance and easy cleaning. Also mainly dairy products, sugar, other elements and various drugs used for mixing and homogenizing medicines, dairy products, as an indispensable tool for beverage and pharmaceutical manufacturers. It is SUS304 or 316 stainless steel and it is to GMP production standard according to An electrically heated mixing tank is the optimal conditions for enzymes which provides decomposition and other substances due to the effect of enzymes liquefaction tank. Jake can be used for heating or cooling, attached with an outer heat-retaining layer. Also for pasteurization purposes can be used. 1. Electric heating mixer 2. Covered with a layer of insulation 3. Along with the mixing system. Stirring device: With spiral agitator equipped 4. Material: SUS 304 or SUS 316. 5. Outer skin surface: mirror polished inner surface is smooth. 6. Liquid level measurement: digital meter or measuring glass is optional.

03

Tanker with milk boiling and cooling mixer (1000L)

8 parameters

Manufacturer

China

City

Yishu

Operating power consumption

36 kw/h

Speed of operation

1000l/hour

Material

Stainless metal SUS304

Voltage

380V50XZ

Weight

350 kg

Rotation speed

30rpm

4. TWO-STAGE FILTER FOR MILK This filter is mainly from juice, milk, drinks and various other invisible impurities used to get rid of. The filtering machine can be cleaned without stopping the machine Borig will save you from unnecessary worries. It is used for a long time if possible, it should be cleaned and washed thoroughly with water for repeated use. Material Made of fully stainless 304 metal.

5. CENTRIFUGAL SEPARATOR EQUIPMENT (500L) Centrifugal milk separator is used to separate cream from milk. Material enters the drum through the feed pipe, a strong centrifugal force field through, the material takes the neutral holes in the disk as the separating face, and the specific gravity expels high-strength liquid. The holes in the center of the disk are large to the central pump (top); heavy sediment accumulates in the accumulation area; characteristically low the weighted fluid moves inward and upward across the disk, collects, and flows into a small central pump, the light/heavy phase is large and small respectively is discharged through a central pump. 6. MILK AT A HIGH TEMPERATURE PASTEURIZATION EQUIPMENT (1000L/HOUR) To increase the shelf life of dairy products, first of all, from their packaging first sterilization is recommended. Sterilization equipment briefly heats the product to 130C and sterilizes it by rapid cooling again. Sterilization process: ultra high temperature instant sterilization machine general material is stainless metal, in a heat exchanger for preheating consisting of a centrifuge pump sterilization machine, filled with high temperature After tanking, keep germs and enzymes at 139C for 3 seconds was killed. Heat exchange with cold material for cooling after the heat barrel through, the average temperature is lowered below 35 °C. after that the product packing will be possible. Not only milk, but also juices are sterilized in this way.

04

Equipment for sterilizing milk at a high temperature (1000L/hour)

10 parameters

Manufacturer

China

City

Yishu

Operating power consumption

36 kw/h

Speed of operation

1000l/hour

Material

Stainless metal SUS304

Voltage

380V50XZ

Weight

450 kg

Desktop size

400*400 mm

Temperature

115-139 C

Sterilization time

4-6 seconds

7. Laboratory equipment High Quality Milk Testing Equipment / Milk Fat Tester Main features: • User-friendly: operation, maintenance, adjustment and installation simple • Portable and compact design • Very little milk is required • low power consumption • The use of hazardous chemicals is prohibited • The measurement accuracy value is realized through the user RS 232 interface possible • ESC POS printer support • Self-calibration of two samples Environmental conditions Ambient air temperature - 10 ° C - 40 ° C (option 43 ° C) Milk temperature - 1 ° C - 40 ° C Relative humidity - 30% - 80% Electrical parameters AC power supply voltage - 220V / 110V DC power supply voltage - 12V to 14.2V Power consumption 30W maximum 8. REFRIGERATION CHILLER (5HP) To cool products in tankers, we need a water cooling system, that is, a chiller will be 1. The system is protected against overloads, low and high pressure protection and electronic time delay protection device and other abnormal condition indication system. 2. Newly imported compressors and high efficiency shell and tube condenser, evaporator, strong cooling ability, noiseless and energy saving, micro- has a full computer control, easy operation system. 3. Liquid crystal display of cooling water and inlet screen (optional). 5. Comfortable and stylish appearance

05

Unit 5

9 parameters

Manufacturer

China

City

Yishu

Operating power consumption

4 kw/h

Speed of operation

300l/min

Material

Stainless metal SUS304

Voltage

380V50XZ

Weight

350 kg

Desktop size

400*400 mm

Freon

R22

9. EQUIPMENT FOR VACUUM PACKAGING OF PRODUCTS Single-chamber vacuum packaging equipment for us cheese and other products without air helps to pack in case. Worms, sausages, using vacuum packaging cheese, cheese sticks and other products can also be packaged.

06

Equipment for vacuum packaging of products

9 parameters

Manufacturer

China

City

Yishu

Operating power consumption

0,5 kw/h

Speed of operation

6-18/min

Material

Stainless metal SUS304

Voltage

220V50XZ

Weight

70 kg

Desktop size

400*400 mm

Vacuum level

0,4-0,6 Mpa

10. EQUIPMENT FOR THE PRODUCTION OF PET VESSELS PET bottles are the main packaging product for yogurt and yogurt products remains. To produce PET bottles, you need a PET capsule, which can be found in different regions of our country. Pet capsule is heated to the required temperature and it formed in high pressure air. by adding one piece of customer-required mold to the equipment is given.

07

Equipment for the production of pet dishes

10 parameters

Production

China

Voltage

380V 50XZ

Power consumption

14kw/h

Material

Carbon metal

Weight

1100 kg

PET container size

Max 2l min 0.33l

Speed of operation

800-1000 units/hour

The size

1630*620*1590mm/750kg

Capsule heating equipment

1780*570*1380mm/ 350 kg

Additional parts

Air compressor, 1 case, air filter

11. TWO-HEAD LIQUID PRODUCTS PNEUMATIC CASTING EQUIPMENT This series casting machine has simple structure, high precision and easy works, can be used in the field of food and medicine. It is of high viscosity are the best equipment for filling materials. According to GMP, which binds them Parts and materials are all made of 304 stainless steel. With filling volume adjustable, filling speed can be changed as you like, high filling precision, designed filling device with drip function. Yogurt cream, yogurt and is the best solution for smoothies. Adjusting the equipment to the pedal and in automatic mode can also be used.

08

Two-head liquid products pneumatic burning equipment

9 parameters

Manufacturer

China

City

Yiwu

Operating power consumption

0,3 kw/h

Speed of operation

8-14/min

Material

Carbon metal

Voltage

220v 50hz

Weight

40 kg

PET container filling volume

100-1000ml

Air pressure

0,4-0,6 mPa

12. THERMO FOR FILM LABEL ON PET BOX TUNNEL This equipment is now somewhat popular 330ml; 500ml PET bottles is essential for our packaged yogurt products. Also PET we also use thermal film packaging for yogurts packaged in containers possible

09

Thermotunnel for PET container film label

8 parameters

Manufacturer

China

City

Yiwu

Operating power consumption

1,3 kw/h

Speed of operation

0-12/min

Material

Carbon metal

Voltage

220v 50hz

Weight

40 kg

PET container filling volume

250-500ml

13. PACKAGING EQUIPMENT IN CUP-SHAPED CONTAINERS Automatic product pouring and capping for paper and plastic cups aluminum foil wrapping equipment. With this equipment, you are cream, gas free buttermilk, yogurt, milk, yogurt and other products can be packed. In this package due to the fact that the products are easy to use and the cost of the product is relatively cheap will come.

10

Unit 10

9 parameters

Manufacturer

China

City

Yiwu

Operating power consumption

1,6 kw/h

Speed of operation

2000/h

Material

Stainless steel S304

Voltage

220v 50hz

Weight

160kg

Air pressure

0,4-0,6 mPa

Burn size

10-300 ml

14. CENTRIFUGAL PUMPS 3T It is necessary to transfer dairy products from one equipment to another in a timely manner comes because the lost time causes you to lose the quality of your product possible Therefore, automatic control of the line and pumps for product transfer necessary. Pumps are made of stainless metal, which negatively affects the quality of the product does not

11

Unit 11

7 parameters

Manufacturer

China

City

Yiwu

Operating power consumption

0,75 kw/h

Speed of operation

1000/h

Material

Stainless steel S304

Voltage

220v 50hz

Weight

15 kg

15. STERILIZED MILK IN PLASTIC FILM PACKAGING EQUIPMENT Abandoning PET and Aseptic Carton Bottles Worldwide to Lower Milk Costs in progress. Therefore, it is up to you to make your product affordable produce your sterilized milk products packaged in PE rolls we advise. This equipment has high performance and other if necessary products such as buttermilk or other liquid products can also be used in packaging will be possible.

12

Liquid milk packaging equipment (200-1000ml)

8 parameters

Manufacturer

China

City

Yiwu

Operating power consumption

1,5 kw/h

Speed of operation

1500-2000/h

Material

Stainless steel S304

Voltage

220v 50hz

Weight

420 kg

Coding material

OPP, PE, PE+AL