Mayonnaise production line

Line equipment

 

Vacuum mayonnaise mixer

200L tanker

Pneumatic membrane rotor pump

Semi-Automatic Packaging and Capping Equipment

Vakuumli mayonez mikseri

Voltage	380V
Mixing power	1.1 kw
Homogenizer power	3 kw
Heating power	6 kw
Size	160L
Processing Capacity	120L
Air pressure	-0.09 Mpa
Mixing speed	0-65 rpm
Mixing power	1.1 kw
Homogenizer speed	3500 rpm

 

All parts of the equipment are made of SUS304 stainless steel.

The pumps installed in the mixer can also handle viscous products without any issues.

VARICOVER: We have developed product recovery systems for long pipe runs. These systems reduce waste and can be easily cleaned (CIP cleaning).

The external circulating homogenization system uses high-speed cutting, allowing the material to emulsify quickly during the grinding and cutting process.

 

Vacuum Homogenizer Mixer Features:

• High-speed mixing of oil phase materials to achieve a high-quality, perfect emulsion product.
• The machine consists of a vacuum-resistant jacketed vessel for heating and cooling. It is equipped with a high-speed homogenizer, a shear mixer, a vacuum pump, and a hydraulic pump for lifting and cooling systems.
• The vacuum pump helps to remove air bubbles from the mixed product and extends the time for air removal and preservation.
• The removal device consists of moving Teflon scrapers on the vessel wall to scrape off the material, and a lifting mechanism that transfers the material to the central area for better mixing and blending. The Teflon scrapers are easily maintained by hand, without the need for any tools.
• Our vacuum emulsifying equipment is equipped with a cooling system that simplifies the processing. With this same equipment, you can perform emulsification, air bubble reduction (through vacuum), and cooling without changing the vessel, saving significant labor and time in production.
• All contact parts of the equipment are made of SUS316L stainless steel, ensuring the homogenized product in the vacuum and close vessels meets sanitary and high-quality standards. Specifications for raw material measurement, heating, melting, emulsification, temperature recording for cooling, mixing speed adjustments, and vacuum assimilation are all controllable.

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Mayonnaise Preparation Process

When producing or preparing mayonnaise, it is essential to consider the different viscosities of the ingredients. The perfect blending of mayonnaise components is key to producing high-quality finished products. Adhering to specific guidelines regarding the type of mixer used, its speed, the number of mixers and blades, and the mixing method is crucial for achieving the desired results.

 

The brand of parts installed on the mixer

Transformative	SAJ(Japan)
Motor	Siemens Beide
Vacuum pump	MINAMOTO (CHINA)
SUS316L	Pohang (Korea)
Electrical components	Schneider (France)
PLC	Siemens  (Germany)
lining	NSK (Germany)
Mechanical uplotnitel	NSK (Germany)
Power indicator	qinqiang(CHINA)

 

Equipment parts and their images

1. Vacuum Emulsifier
2. Powder Hopper
3. Main Powder Mixing Tank
4. Mixing
5. Hydraulic Station
6. Vacuum Pump
7. Lifting Oil Tank
8. Electrical Control Panel
9. Mixing Reducer
10. Water and Oil Tank
11. Water and Oil Tank Mixing Motor
12. Water and Oil Tank
13. Platform

1. The product
2. The product of the product
3. Homogenizer
4. Output of the residue
5. Scraper mixer
6. Counter base device
7. Vacuum system
8. Warm-up / Attitude
9. CIP
10. Short loop
11. Long loop
12. Tuning the stator

1. Two-hopper powder product storage unit
2. PLC control
3. The bottom part of the homogenizer
4. Pneumatic pump

Mixer pot material

 

1. The layer in contact with the product is SS 316 metal
2. Middle layer, heating layer – SS 304 metal
3. Outer layer, insulation layer – SS 304 metal

Equipment video

 

Storage tank 200L

The tank is completely made of SUS304 stainless steel and meets all food standards.

Lower crane and wheels for transportation. These parts make the tanker easy to use wherever you want.

 

Pneumatic membrane rotor pump

This pump can be used with all food processing technologies. The pump meets all food standards.

 

Semi-automatic packing and capping equipment

Technical characteristics

Voltage	220V
Power	1.5 kw
Packing speed	500-800 qadoq/min
Package size	1000 ml maks
Pouring head	1 piece
Air pressure	0.5-0.7 Mpa
Equipment size	1600x1230x1600 mm
Equipment weight	1200 kg

 

Sequence of operation

Manual package installation → Automatic package detection → Automatic package filling → Manual feeding of the lid → Automatic closing (servomotor controlled) → Automatic unloading.

 

Description of the structure of the equipment

1. The equipment has pneumatic, mechanical control, and a “PLC” control panel.
2. Automatic quantitative filling, high accuracy, no shaking or leakage.
3. Servo motor control for cap tightening level.

Equipment video