AFEX

Polyester Fiber Wadding Roll Production Line

Our production line, built on modern technology, produces high-quality polyester fiber wadding in rolls.

Individual offer
Power
8.5 kW
Voltage
380 V
Dimensions
3800×1650×1050 mm
Weight
900 kg
Output width
3200 mm
Cylinder diameter
400 mm
Price

Overview

About the equipment

Our production line, built on modern technology, produces high-quality polyester fiber wadding in rolls. The process is fully automated: the raw material is spread, the edges are precisely trimmed, the material is cut to the set length and the finished product is wound into rolls. A reliable, cost-effective and efficient solution.

General technical data

  • Production capacity: approx. 100–150 kg per hour

  • Finished product width (maximum): 2800 mm

  • Wadding density (without low-melt fibers): 80–400 GSM

  • Required space: 18 × 10 × 3.5 m

  • Required power supply: 380 V, 50/60 Hz
  • Total power consumption: approx. 103 kW

  • Number of workers: 3–4

The line offers high productivity and is a cost-effective and efficient solution for wadding production.

Process overview

Fiber opening → Feeding → Carding → Cross-lapping → Thermal bonding → Cutting and roll winding. The raw material — polyester fiber — is opened in this machine and made airy and soft. At this stage the fibers are separated from each other and prepared for the next process. Technical specifications
01

Fiber opening machine

6 parameters
Fiber opening machine
Voltage
380 V, 50 Hz
Power
8.5 kW
Cylinder diameter
400 mm
Working width
960 mm
Dimensions
3800×1650×1050 mm
Weight
900 kg
The opened fibers are fed evenly and steadily to the next machine by a special device. This stage is essential for obtaining a high-quality product. Technical specifications
02

Feeding machine

5 parameters
Feeding machine
Voltage
380 V, 50 Hz
Power
2.6 kW
Working width
1360 mm
Dimensions
2700×1950×2950 mm
Weight
1000 kg

In this machine the fibers are carded, aligned in one direction and formed into a thin, even web. Technical specifications
03

Carding machine

6 parameters
Carding machine
Voltage
380 V, 50 Hz
Power
11.9 kW
Working width
1550 mm
Cylinder diameter
850 mm
Dimensions
3480 × 2250 × 1600 mm
Weight
4500 kg
Thin layers are laid on top of each other horizontally. This produces the required thickness, density and strength. Technical specifications
04

Cross-lapper

7 parameters
Cross-lapper
Voltage
380 V, 50 Hz
Power
6 kW
Input width
2200 mm
Output width
3200 mm
Web laying speed
≤ 40 m/min
Dimensions
6050 × 2150 × 2100 mm
Weight
1200 kg
The multi-layer polyester web is heated in an electric oven. The heat lightly bonds the layers together, giving the product its shape and strength. Technical specifications
05

Electric oven

4 parameters
Electric oven
Voltage
380 V, 50 Hz
Power
2.2 × 30 + 2.2 kW
Dimensions
3000×5501×250 mm
Weight
1800 kg
The finished material is cut to the required length and wound into rolls, which makes it easier to transport and store. Technical specifications
06

Cutting and roll winding machine

4 parameters
Cutting and roll winding machine
Voltage
380 V, 50 Hz
Power
5 kW
Dimensions
4100×2100×1150 mm
Weight
1800 kg
A special knife is used to trim the edges. The required length is set via the PLC (control panel). The knife then automatically cuts the material to that length. The material is then automatically wound into a roll.

Finished product

Operation video

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EquipmentPolyester Fiber Wadding Roll Production Line

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Specifications

Data provided by the manufacturer; configuration may vary per order.

Fiber opening machine

6 parameters
Voltage
380 V, 50 Hz
Power
8.5 kW
Cylinder diameter
400 mm
Working width
960 mm
Dimensions
3800×1650×1050 mm
Weight
900 kg

Feeding machine

5 parameters
Voltage
380 V, 50 Hz
Power
2.6 kW
Working width
1360 mm
Dimensions
2700×1950×2950 mm
Weight
1000 kg

Carding machine

6 parameters
Voltage
380 V, 50 Hz
Power
11.9 kW
Working width
1550 mm
Cylinder diameter
850 mm
Dimensions
3480 × 2250 × 1600 mm
Weight
4500 kg

Cross-lapper

7 parameters
Voltage
380 V, 50 Hz
Power
6 kW
Input width
2200 mm
Output width
3200 mm
Web laying speed
≤ 40 m/min
Dimensions
6050 × 2150 × 2100 mm
Weight
1200 kg

Electric oven

4 parameters
Voltage
380 V, 50 Hz
Power
2.2 × 30 + 2.2 kW
Dimensions
3000×5501×250 mm
Weight
1800 kg

Cutting and roll winding machine

4 parameters
Voltage
380 V, 50 Hz
Power
5 kW
Dimensions
4100×2100×1150 mm
Weight
1800 kg

Included units

Units and accessories included with the equipment. Specifications for each are in the section above.

  • Fiber opening machine01

    Fiber opening machine

    6 parameters

    • Voltage: 380 V
    • Power: 8.5 kW
    Specifications
  • Feeding machine02

    Feeding machine

    5 parameters

    • Voltage: 380 V
    • Power: 2.6 kW
    Specifications
  • Carding machine03

    Carding machine

    6 parameters

    • Voltage: 380 V
    • Power: 11.9 kW
    Specifications
  • Cross-lapper04

    Cross-lapper

    7 parameters

    • Voltage: 380 V
    • Power: 6 kW
    Specifications
  • Electric oven05

    Electric oven

    4 parameters

    • Voltage: 380 V
    • Power: 2.2 × 30 + 2.2 kW
    Specifications
  • Cutting and roll winding machine06

    Cutting and roll winding machine

    4 parameters

    • Voltage: 380 V
    • Power: 5 kW
    Specifications

Video

The equipment in operation.

Delivery and commissioning

From consultation to launch — four steps under contract.

  1. 1

    Consultation

    We define your needs, configure the line and prepare an offer.

  2. 2

    Contract

    Timeline, payment terms and warranty are fixed in the contract.

  3. 3

    Delivery

    The equipment is delivered from the manufacturer to your site.

  4. 4

    Installation and training

    Our specialists commission the equipment and train your operators.

Frequently asked questions

The most common questions about delivery, contracts and tracking.

Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis: By air By rail By land transport By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must: CERTIFICATE certifying the business entity; Bank details; STIR number; Copy of the manager's passport; Enterprise seal to confirm the contract
Consultation

Let’s discuss your project together

Contact us for advice on choosing equipment, technical solutions and offers.

Call us+998 93 381 6699Mon–Sat: 9:00 – 18:00
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