Label Thickness
Automatic filtered still water production line project
About the project
- Production capacity: 2000 containers (500 ml) per hour
- Line type: Fully automatic, production volume depends on container size
- Number of workers: 5-6 workers
- Required space: 38 x 25 meters
- Power supply: 380V 50/60 Hz
- Water supply: Artesian water, clean wastewater
(this image is provided to give an idea of the line)
Information about the technical characteristics of the line
| Production Capacity | 2000 containers (500 ml) per hour |
| Filling Material: | Clean water / carbonated water |
| Filling Type | Normal pressure filling type / gravity filling type |
| Container Type | PET container |
| Type of filling | Neck-handling conveyor |
| Cap | Standard HDPE screw cap, diameter 30/28 mm |
| Filling Temperature | Ambient temperature |
| Date Marking Type | Laser marking |
| Label | PVC shrink film |
| Packaging (Block) | PE film |
| Conveyor Mode |
|
Description of the project
- PET Bottle Blowing System
- Water Purification System
- Filling and Packaging System
1 – Automatic PET Bottle Forming Machine
| Production capacity | 3000 units/hour |
| Container size | 500 ml |
| Container weight | 17 gr |
| Type of vessel | A round bowl |
| Maximum heating capacity | 66 KW |
| Power to install all electric machines | 72 KW |
| Actual power consumption | 50 KW |
| Working pressure | 7-9 kg/sm2 |
| Low pressure gas consumption | 1000 l/min |
| Pressure vessel blowing | 25-35 kg/sm2 |
| High pressure gas consumption | 1500 l/min |
| Cold water flow | 30l/min |
| Equipment size | 3100×18002300 mm |
| Weight of equipment | 3 tonn |
Features:
- Stable operation with PLC control panel.
- Automatic preform transportation via conveyor.
- Even heat distribution: The bottle rotates around its own axis inside the infrared heater while simultaneously moving along rails, ensuring efficient and quick heat transfer.
- Preheating control: Adjustable light lamp and reflective plate length in the preheating zone, allowing for optimal preheating of the preforms, and an automatic thermostat helps maintain a constant temperature inside the heater.
- High safety: Each mechanical movement is equipped with an automatic locking device, which ensures the equipment is safely stopped in case of malfunction during the process.
- No contamination and low noise: Air cylinders are used for movement control, eliminating the need for oil pumps.
- Adaptability to different atmospheric pressures: The air pressure diagram divides air blowing and mechanical movement into three sections, allowing for adjustments to various pressure environments.
- High pressure and dual crank mechanism to securely hold the mold.
- Two control modes: Automatic and manual.
- Safe, reliable, and unique valve position design, ensuring clear and understandable air pressure diagrams.
- Low cost, high efficiency, ease of use, simplicity in maintenance, and automated processes.
- Elimination of bottle contamination entirely.
- Excellent cooling results with the cooling system.
- Easy installation and startup.
- Very low malfunction rate: less than 0.3%.
High quality PET container molds
Air compressor
Technical Specifications
| Air outlet | 2.4 m3 / min |
| Pressure | 3.0 Mpa |
| Engine power | 18 kVt |
| Tanker | 150l |
| Speed | 620 r.p. m |
| Weight | 1000 kg |
| Size | 2400 x1300x1300mm |
Cooling equipment (for drying PET bottles)
This equipment works together with a compressor
| Refrigeration dryer | 1.0/30H |
| Productivity | 1,0 m3/min |
| Work pressure | 3,0 Mpa |
| Inlet temperature | 80 ℃ |
| Power | 0,75 HP |
| Weight | 110 kg |
| Size | 950x600x1100 mm |
Air filter
| Refrigeration dryer | 1,0/30 |
| Productivity | 1,0 m3/min |
| Work pressure | 3,0 Mpa |
| Inlet temperature | 80 ℃ |
| Weight | 15 kg |
| Size | 650x250x250 mm |
Water cooler (chiller)
| Production capacity | 4400 Kkal/soat |
| Compressor Fully closed vortex vortex | |
| Compressor power | 1,5 kVt |
| Refrigerator | R22 |
| Maximum chilled water flow | 90 L / min |
| Inlet and outlet pipe for water flow | 1′ |
| Cooling fan capacity | 0,1 kVt |
| Internal dimensions | 680 x 460 x 840 mm |
| The volume of the water tank | 20 l |
| Weight | 35 kg |
Air storage tank 1000 L
2 – Water purification system 8-stage reverse osmosis water filtration equipment 2000 L/h
Technical characteristics
| Reverse osmosis water filtration equipment | |
| Produced | China |
| Work pressure | 0.5-2 Mpa |
| Working power | 2000L/hour |
| Filtering steps | 8 steps |
| Material | SUS 304 Stainless steel |
| OSMOS membrane | 4040 |
| Power consumption | 5.2 kw/hour |
| Water use efficiency | 50% |
| Size | 4000x2000x1000 mm |
Filtration Stages:
- Quartz Sand Filter
- Activated Carbon Filter
- Sodium Ion Exchanger
- Regeneration Block
- Precision (Protection) Filter
- Reverse Osmosis
- Ozone Generator
- UV System
Water storage tank 2t
| Made in | China |
| Water capacity | 2000L |
| Metal thickness | 1,0mm |
| Material | SUS 304 stainless steel |
| Location | Vertical |
3 – Filling and packaging system
3 in 1 automatic fresh water filling equipment
Technical characteristics
| Parameter | Value |
| Number of heads | 8 rinsing heads, 8 filling heads, 3 closing heads |
| Speed of operation | 2000 units/hour (500ml) |
| Filling material | Pure water / still water |
| Container material | PET bottle |
| Container shape | Round |
| Vessel diameter | 50-110 mm |
| The height of the container | 150-340 mm |
| Container size | 250-2000 ml |
| Filling accuracy | ≤±5 mm |
| Type of filling | Normal pressure filling / gravity filling |
| Filling method | Neck grab conveyor |
| Cover | Standard HDPE screw cap, diameter 30/28 mm |
| Filling temperature | Normal temperature |
| Compressed air losses | 20 nм3/hour |
| Washing pressure | 0.25-0.3Mpa |
| Filling pressure | 0.15~0.35Mpa |
| Conveyor mode | Empty bottle: Air conveyor Filled bottle: Belt conveyor |
| Voltage and frequency | 380V 50hz |
Washing station
All shaking heads are made of 304 stainless steel with a spray nozzle design, making the equipment highly water-efficient.
The handle, made of 304 stainless steel with a plastic interior, ensures minimal contact between the bottle and the surface during washing.
Washing pumps are made of 304 stainless steel.
- Filling station
The high-precision filling nozzle, controlled by PLC, ensures high filling accuracy and stable filling performance.
All contact parts and the liquid reservoir are made of 304 stainless steel, finely polished, making cleaning easy.
Filling automatically stops when the container reaches the stop position.
Capping station
- Installation and Closing System
Electromagnetic cap sealing heads with a load-reduction function ensure minimal contact with the bottle during cap sealing.
The entire structure is made of 304 stainless steel.
Cap sealing automatically stops when the container reaches the stop position.
Features:
This equipment works in harmony with an air conveyor belt. It holds the containers by the neck, reducing the risk of bottles falling during the transportation process.
This equipment is used for water filling in PET bottles and also has a cap sealing function.
It combines three functions:
- Rinsing empty PET bottles.
- Filling rinsed PET bottles.
- Sealing filled bottles.
Electronic Components
For the electronic components, parts and details from brands such as SIEMENS, OMRON, Schneider, CNP, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.
Cap loading equipment
| Material | SS304 |
| Engine power | 0,25 kVt |
| Dimensions | 700 mm × 700 mm × 3000 mm |
| Weight | 240 kg |
Lamp check
| Power consumption | 1 * 40 Vt |
| Dimensions | 800*130*300 mm |
| Usage | To check filled containers |
Drying equipment
This equipment is installed after the filling machine. It is used for drying containers with water droplets on the outside.
| Voltage | 380V 50 HZ |
| Power | 5.5 KW |
| Equipment material | SUS304 |
| Portion of moving dishes | Conveyor belt |
| Adjusting the air blowing speed | Using a mechanical button |
Automatic Labeling Machine (with air assistance)
This equipment is used for PVC heat shrinkable material.
It works with roll-type labels.
| Product Performance: | 6000 bottles per hour at 500 ml. |
| Model | PM-150. |
| Voltage | ∮3, 380V, 50Hz. |
| Container Diameter | 28-120 mm |
| Label Length | 30-250 mm |
|
|
0,03-0,13 mm |
| Machine Dimensions | 2100x850x2000 (mm). |
| Weight | 400 kg |
Machine Parts
For the machine parts, components and details from brands such as Panasonic, Delta, Schneider, and Lijiali, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.
Parli termo tunnel
- The Shrink Tunnel with steam is applicable for various and non-standard types of bottles, such as round, square, and flat bottles. This tunnel applies labels seamlessly without seams.
- The steam nozzle is divided into three adjustable segments; the height, position, and steam output of each segment can be adjusted individually, ensuring a perfect shrinkage effect.
- The entire equipment is made of heat-insulating stainless steel, which not only saves energy but also meets international safety standards. The reduction gearbox and conveyor belt are manufactured by Spirax Sarco. The entire machine has a waterproof construction for easy operation and maintenance.
Technical Specifications
| Voltage | 380V 50 Hz |
| Working Pressure | <= 0,1 MPa |
| Machine Dimensions | 1800x400x450 mm |
| Weight | 150 kg |
Steam Generator
Technical Specifications
| Steam Generator (also known as Boiler) | |
| Manufacturer | China |
| Model | JYV |
| Energy type | Elektоr |
| Voltage | 380V50hz |
|
Power Consumption |
36kw/hour |
| Weight | 140kg |
| Steam Pressure | 10 BAR(1 Mpa) |
| Dimensions | 1000*700*1400mm |
| Material | Carbon metall |
CO2 Laser Marking Machine
Technical characteristics
| Manufacturer | China |
| Model | AF-30w |
| Voltage | 220 V 50/60 hz |
| Power | 0,5 kw |
| Laser Power | 20 vt |
| Wavelength | 10.64 UM |
| Line length | 0.01 mm |
| Stamp size | 160*160 mm |
| Content marks | Text, Pattern, Date, Barcode, and Others |
| Operating System | Microsoft Windows XP or Windows 2000 |
| Machine Dimensions | 77*67*152 sm |
Automatic Block Packaging Machine
The automatic block packaging system, designed to efficiently manage the process of blocking and packaging water products, offers high performance. It operates at a voltage of 220V-380V and consumes 15-18 kW/h of power, capable of packaging up to 8 blocks of water per minute. This equipment is an ideal solution for medium and large-scale production needs, accelerating the manufacturing process and increasing labor productivity.
Blocking part
| Voltage | 220V 50-60Hz |
| Power Consumption | 2 kvt/hour |
| Packing speed | 0-8 blok/minute |
| Packet length | 120mm |
| Package maximum width | 420mm |
| Maximum package height | 330mm |
| Lifting | 20kg |
| Conveyor Length | 1,6m |
| Film Width and Thickness | 560mm/0,03-0,25mm |
| Types of film | POE/PE/PVX/PP |
| Machine Dimensions | 2000*700*1850mm |
| Machine Weight | 350kg |
Termo tunnel
| Voltage | 380V 50-60Hz |
| Power consumption | 13Kvt/hour |
| Tunnel size | 1500*450*250mm |
| Conveyor speed | 0-15metr/minute |
| Conveyor Load Capacity | 25kg |
| Types of Film | POE/PE/PVX/PP |
| Machine Weight | 300kg |
Air Conveyor (for Empty Containers)
Belt Conveyor (for Filled Containers)
Samples of Manufactured Products
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