Automatic filtered still water production line 2000 units/hour — Image 1 / 12

1 / 12

Food equipmentProduct code: 66bc89379b65ea74bb21cdd7

Automatic filtered still water production line 2000 units/hour

2000 containers · 66 KW · 72 KW

Individual offer

Production Capacity: 2000 containers
Maximum heating capacity· 1 - Automatic PET Bottle Form…: 66 KW
Power to install all electric machines· 1 - Automatic PET Bottle Form…: 72 KW
Actual power consumption· 1 - Automatic PET Bottle Form…: 50 KW
Engine power: 18 kVt
Power: 0,75 HP

Price

DeliveryUnder contract
InstallationBy our specialists
WarrantyManufacturer warranty
Technical supportUnder contract

Key features

Filling Type
Normal pressure filling type / gravity filling type
Cap
Standard HDPE screw cap, diameter 30/28 mm
Conveyor Mode
Empty Bottle: Air conveyor Full Bottle: Belt conveyor

About the equipment

Automatic filtered still water production line project

About the project

Production capacity: 2000 containers (500 ml) per hour
Line type: Fully automatic, production volume depends on container size
Number of workers: 5-6 workers
Required space: 38 x 25 meters
Power supply: 380V 50/60 Hz
Water supply: Artesian water, clean wastewater

(this image is provided to give an idea of the line) Information about the technical characteristics of the line

General

11 parameters

Production Capacity: 2000 containers (500 ml) per hour
Filling Material: Clean water / carbonated water
Filling Type: Normal pressure filling type / gravity filling type
Container Type: PET container
Type of filling: Neck-handling conveyor
Cap: Standard HDPE screw cap, diameter 30/28 mm
Filling Temperature: Ambient temperature
Date Marking Type: Laser marking
Label: PVC shrink film
Packaging (Block): PE film
Conveyor Mode: Empty Bottle: Air conveyor Full Bottle: Belt conveyor

Description of the project

PET Bottle Blowing System
Water Purification System
Filling and Packaging System

1 - Automatic PET Bottle Forming Machine

14 parameters

Production capacity: 3000 units/hour
Container size: 500 ml
Container weight: 17 gr
Type of vessel: A round bowl
Maximum heating capacity: 66 KW
Power to install all electric machines: 72 KW
Actual power consumption: 50 KW
Working pressure: 7-9 kg/sm2
Low pressure gas consumption: 1000 l/min
Pressure vessel blowing: 25-35 kg/sm2
High pressure gas consumption: 1500 l/min
Cold water flow: 30l/min
Equipment size: 3100x18002300 mm
Weight of equipment: 3 tonn

Features:

Stable operation with PLC control panel.
Automatic preform transportation via conveyor.
Even heat distribution: The bottle rotates around its own axis inside the infrared heater while simultaneously moving along rails, ensuring efficient and quick heat transfer.
Preheating control: Adjustable light lamp and reflective plate length in the preheating zone, allowing for optimal preheating of the preforms, and an automatic thermostat helps maintain a constant temperature inside the heater.
High safety: Each mechanical movement is equipped with an automatic locking device, which ensures the equipment is safely stopped in case of malfunction during the process.
No contamination and low noise: Air cylinders are used for movement control, eliminating the need for oil pumps.
Adaptability to different atmospheric pressures: The air pressure diagram divides air blowing and mechanical movement into three sections, allowing for adjustments to various pressure environments.
High pressure and dual crank mechanism to securely hold the mold.
Two control modes: Automatic and manual.
Safe, reliable, and unique valve position design, ensuring clear and understandable air pressure diagrams.
Low cost, high efficiency, ease of use, simplicity in maintenance, and automated processes.
Elimination of bottle contamination entirely.
Excellent cooling results with the cooling system.
Easy installation and startup.
Very low malfunction rate: less than 0.3%.

High quality PET container molds

Air compressor

Technical Specifications

Unit 3

7 parameters

Air outlet: 2.4 m3 / min
Pressure: 3.0 Mpa
Engine power: 18 kVt
Tanker: 150l
Speed: 620 r.p. m
Weight: 1000 kg
Size: 2400 x1300x1300mm

Cooling equipment (for drying PET bottles)

This equipment works together with a compressor

Unit 4

7 parameters

Refrigeration dryer: 1.0/30H
Productivity: 1,0 m3/min
Work pressure: 3,0 Mpa
Inlet temperature: 80 ℃
Power: 0,75 HP
Weight: 110 kg
Size: 950x600x1100 mm

Air filter

Unit 5

6 parameters

Refrigeration dryer: 1,0/30
Productivity: 1,0 m3/min
Work pressure: 3,0 Mpa
Inlet temperature: 80 ℃
Weight: 15 kg
Size: 650x250x250 mm

Water cooler (chiller)

Unit 6

9 parameters

Production capacity: 4400 Kkal/soat
Compressor power: 1,5 kVt
Refrigerator: R22
Maximum chilled water flow: 90 L / min
Inlet and outlet pipe for water flow: 1'
Cooling fan capacity: 0,1 kVt
Internal dimensions: 680 x 460 x 840 mm
The volume of the water tank: 20 l
Weight: 35 kg

Air storage tank 1000 L

2 - Water purification system 8-stage reverse osmosis water filtration equipment 2000 L/h

Technical characteristics

Reverse osmosis water filtration equipment

9 parameters

Produced: China
Work pressure: 0.5-2 Mpa
Working power: 2000L/ hour
Filtering steps: 8 steps
Material: SUS 304 Stainless steel
OSMOS membrane: 4040
Power consumption: 5.2 kw/ hour
Water use efficiency: 50%
Size: 4000x2000x1000 mm

Filtration Stages:

Quartz Sand Filter
Activated Carbon Filter
Sodium Ion Exchanger
Regeneration Block
Precision (Protection) Filter
Reverse Osmosis
Ozone Generator
UV System

Water storage tank 2t

Water storage tank

Unit 8

5 parameters

Made in: China
Water capacity: 2000L
Metal thickness: 1,0mm
Material: SUS 304 stainless steel
Location: Vertical

3 - Filling and packaging system

3 in 1 automatic fresh water filling equipment

Technical characteristics

Unit 9

18 parameters

Number of heads: 8 rinsing heads, 8 filling heads, 3 closing heads
Speed of operation: 2000 units/hour (500ml)
Filling material: Pure water / still water
Container material: PET bottle
Container shape: Round
Vessel diameter: 50-110 mm
The height of the container: 150-340 mm
Container size: 250-2000 ml
Filling accuracy: ≤±5 mm
Type of filling: Normal pressure filling / gravity filling
Filling method: Neck grab conveyor
Cover: Standard HDPE screw cap, diameter 30/28 mm
Filling temperature: Normal temperature
Compressed air losses: 20 nм3/hour
Washing pressure: 0.25-0.3Mpa
Filling pressure: 0.15~0.35Mpa
Conveyor mode: Empty bottle: Air conveyor Filled bottle: Belt conveyor
Voltage and frequency: 380V 50hz

Washing station

All shaking heads are made of 304 stainless steel with a spray nozzle design, making the equipment highly water-efficient. The handle, made of 304 stainless steel with a plastic interior, ensures minimal contact between the bottle and the surface during washing. Washing pumps are made of 304 stainless steel.

Filling station

The high-precision filling nozzle, controlled by PLC, ensures high filling accuracy and stable filling performance. All contact parts and the liquid reservoir are made of 304 stainless steel, finely polished, making cleaning easy. Filling automatically stops when the container reaches the stop position.

Capping station

Installation and Closing System Electromagnetic cap sealing heads with a load-reduction function ensure minimal contact with the bottle during cap sealing. The entire structure is made of 304 stainless steel. Cap sealing automatically stops when the container reaches the stop position.

Features: This equipment works in harmony with an air conveyor belt. It holds the containers by the neck, reducing the risk of bottles falling during the transportation process. This equipment is used for water filling in PET bottles and also has a cap sealing function. It combines three functions:

Rinsing empty PET bottles.
Filling rinsed PET bottles.
Sealing filled bottles.

Electronic Components

For the electronic components, parts and details from brands such as SIEMENS, OMRON, Schneider, CNP, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.
Cap loading equipment

Unit 10

4 parameters

Material: SS304
Engine power: 0,25 kVt
Dimensions: 700 mm × 700 mm × 3000 mm
Weight: 240 kg

Lamp check

3 parameters

Power consumption: 1 * 40 Vt
Dimensions: 800*130*300 mm
Usage: To check filled containers

Drying equipment

This equipment is installed after the filling machine. It is used for drying containers with water droplets on the outside.

Unit 12

5 parameters

Voltage: 380V 50 HZ
Power: 5.5 KW
Equipment material: SUS304
Portion of moving dishes: Conveyor belt
Adjusting the air blowing speed: Using a mechanical button

Automatic Labeling Machine (with air assistance)

This equipment is used for PVC heat shrinkable material.

It works with roll-type labels.

8 parameters

Product Performance: 6000 bottles per hour at 500 ml.
Model: PM-150.
Voltage: ∮3, 380V, 50Hz.
Container Diameter: 28-120 mm
Label Length: 30-250 mm
Label Thickness: 0,03-0,13 mm
Machine Dimensions: 2100x850x2000 (mm).
Weight: 400 kg

Machine Parts

For the machine parts, components and details from brands such as Panasonic, Delta, Schneider, and Lijiali, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.
Parli termo tunnel

The Shrink Tunnel with steam is applicable for various and non-standard types of bottles, such as round, square, and flat bottles. This tunnel applies labels seamlessly without seams.

The steam nozzle is divided into three adjustable segments; the height, position, and steam output of each segment can be adjusted individually, ensuring a perfect shrinkage effect.

The entire equipment is made of heat-insulating stainless steel, which not only saves energy but also meets international safety standards. The reduction gearbox and conveyor belt are manufactured by Spirax Sarco. The entire machine has a waterproof construction for easy operation and maintenance.

Technical Specifications

Unit 14

4 parameters

Voltage: 380V 50 Hz
Working Pressure: <= 0,1 MPa
Machine Dimensions: 1800x400x450 mm
Weight: 150 kg

Steam Generator

Technical Specifications

Steam Generator (also known as Boiler)

9 parameters

Manufacturer: China
Model: JYV
Energy type: Elektоr
Voltage: 380V50hz
Power Consumption: 36kw/hour
Weight: 140kg
Steam Pressure: 10 BAR(1 Mpa)
Dimensions: 1000*700*1400mm
Material: Carbon metall

Technical characteristics

CO2 Laser Marking Machine

11 parameters

Manufacturer: China
Model: AF-30w
Voltage: 220 V 50/60 hz
Power: 0,5 kw
Laser Power: 20 vt
Wavelength: 10.64 UM
Line length: 0.01 mm
Stamp size: 160*160 mm
Content marks: Text, Pattern, Date, Barcode, and Others
Operating System: Microsoft Windows XP or Windows 2000
Machine Dimensions: 77*67*152 sm

Automatic Block Packaging Machine

The automatic block packaging system, designed to efficiently manage the process of blocking and packaging water products, offers high performance. It operates at a voltage of 220V-380V and consumes 15-18 kW/h of power, capable of packaging up to 8 blocks of water per minute. This equipment is an ideal solution for medium and large-scale production needs, accelerating the manufacturing process and increasing labor productivity.

Blocking part

Unit 17

12 parameters

Voltage: 220V 50-60Hz
Power Consumption: 2 kvt/hour
Packing speed: 0-8 blok/ minute
Packet length: 120mm
Package maximum width: 420mm
Maximum package height: 330mm
Lifting: 20kg
Conveyor Length: 1,6m
Film Width and Thickness: 560mm/0,03-0,25mm
Types of film: POE/PE/PVX/PP
Machine Dimensions: 2000*700*1850mm
Machine Weight: 350kg

Termo tunnel

Unit 18

7 parameters

Voltage: 380V 50-60Hz
Power consumption: 13Kvt/hour
Tunnel size: 1500*450*250mm
Conveyor speed: 0-15metr/ minute
Conveyor Load Capacity: 25kg
Types of Film: POE/PE/PVX/PP
Machine Weight: 300kg

Air Conveyor (for Empty Containers)

Belt Conveyor (for Filled Containers)

Samples of Manufactured Products

AFEX · CONSULTATION

Operators online

Quick price request

Leave your name and phone number — our specialist will take care of the rest.

EquipmentAutomatic filtered still water production line 2000 units/hour

Your data is never shared with third parties

Specifications

Data provided by the manufacturer; configuration may vary per order.

149 parameters