Silicone Adhesive Production Line

Key advantages

• High efficiency – can mix products with viscosity up to 500,000 cps
• Multi-functional – suitable for silicone, adhesives, chemicals, and other paste-like products
• Vacuum technology – improves product quality, eliminates air bubbles, and ensures longer shelf life
• Automated control – equipped with Siemens PLC + touch screen, easy to operate
• Durability and reliability – contact parts made of SUS304 stainless steel for long service life
• Flexibility – portable tanks and extruder allow fast product transfer and reduce waste

About the equipment

A high-capacity production line designed for mixing, dispersing, and processing high-viscosity products (silicone sealants, adhesives, pastes, and chemical compounds) under vacuum conditions. Equipped with a powerful planetary mixing system, high-speed disperser, vacuum system, extruder, and automatic filling equipment, this line ensures homogeneous mixing, precise temperature control, and efficient product output. Suitable for large-scale industrial production facilities and specialized manufacturing.

Who is it suitable for?

• Sealant and adhesive manufacturers

• Chemical industry enterprises (high-viscosity products, pastes, coatings)

• Pharmaceutical and cosmetics producers (ointment, cream, gel)

• Construction material manufacturers (silicone, polyurethane, epoxy-based products)

• Industrial paste and compound manufacturers

01

General

14 parameters

Indicator

Value

Model

HGL-500

Country of Origin

China

Raw Materials

Silicone sealants, adhesives, pastes, high-viscosity chemical products

Product Type

Sealant, adhesive paste, chemical compounds

Production Capacity

500 L working volume (30–120 min/batch, depending on filling equipment 1000–1200 packs/hour)

Material

SUS304 stainless steel (contact parts), carbon steel frame

Equipment Weight

Approx. 8–10 tons (depending on configuration)

Dimensions

Mixer: ~3150 × 3550 × 2760 mm; Tank: Ø1000 × 850 mm; Extruder & filling machines included

Voltage / Power

380V, 50Hz, 3 phase; Main motors: 37 kW + 45 kW; Total power ~70–80 kW

Workforce

1–2 operators per shift (semi or fully automatic control)

Power Consumption

~70–80 kWh (depending on use)

Gas Consumption

Not required (electric + hydraulic system)

Sewage Requirement

Not required (standard cleaning system available)

02

Planetary Dispersing Mixer

14 parameters

Indicator

Value

Model

HGL-500

Working Volume

500 L (design volume 665 L)

Power Supply

380V, 50Hz, 3 phase (customizable)

Low-Speed Agitator

37 kW ABB/SIEMENS motor, 0–30 rpm (revolution), 0–55 rpm (rotation)

High-Speed Disperser

45 kW ABB/SIEMENS motor, 0–1450 rpm

Inverter

Schneider/Danfoss, frequency control

Contact Parts Material

SUS304 stainless steel

Agitator Type

Double-shaft, screw-frame agitator, 3D design

Scraper Device

Independent PTFE scraper, 0–30 rpm

Vacuum Degree

Up to -0.095 Mpa

Temperature Control

SS304 sensor, direct material temperature measurement

Lifting System

Hydraulic double-column lift, max. stroke 1050 mm

Control System

Siemens PLC + touch screen (speed/temperature/vacuum control)

03

Movable Tank

14 parameters

Indicator

Value

Model

DD500

Working Volume

500 L (design volume 665 L)

Dimensions

Ø1000 mm × 850 mm height

Contact Material

SUS304 stainless steel

Frame Material

Carbon steel, anti-rust paint coated

Structure

Double-layer jacket with thermal insulation

Inner Wall Thickness

12 mm (≥14 mm plate processed)

Jacket Thickness

4 mm

Insulation Thickness

3 mm

Valve Type

Three-way ball valve, bottom mounted, semi-recessed

Surface Finish

Polished inner surface, easy to clean

Mobility

Equipped with wheels, manual movement (forklift optional)

Flexibility

Compatible with mixer and extruder

04

Extruder

14 parameters

Indicator

Value

Model

RR-500

Main Function

Discharges finished product directly from mixer, reduces residue

Power Supply

380V, 50Hz, 3 phase (customizable)

Pump Motor

≥7.5 kW ABB/SIEMENS, IP54 protection

Working Pressure

6.3 – 16 Mpa

Plate Pressure

65 tons

Lifting System

Hydraulic single-column pressing (1000 mm stroke); double-column lifting, output height 800 mm

Contact Parts Material

SUS304 stainless steel

Frame Material

Carbon steel, coated with paint

Seal

Fluoroelastomer ring with special seat

Electrical Control

Independent cabinet, push-button control (manual + automatic modes)

Safety

Hydraulic valve prevents accidental drop

Required Oil

Hydraulic oil (provided by customer)

05

Sausage Pack Filling Machine

14 parameters

Indicator

Value

Model

SS-600

Main Function

Automatically fills mixer output into sausage film packages

Power Supply

380V, 50Hz, 3 phase

Filling Range

600 – 800 ml

Filling Speed

15 – 25 pcs/min

Accuracy

±0.5%

Film Compatibility

Sausage film width 152–164 mm, thickness 0.05–0.07 mm

Compatible Clips

15-08 Great Wall type

Control System

Siemens PLC + touch screen

Motor Brand

Delta

Pneumatic Components

AirTAC

Functions

Automatic tube feeding, dosing, wire cutting, cap placing & pressing, auto control

Operation Mode

Vertical step feeding, single-head synchronous filling

06

Plastic Bottle Filling Machine

14 parameters

Indicator

Value

Model

SFZ-300

Power Supply

380V, 50Hz, 3 phase

Air Supply

0.5 Mpa (provided by customer)

Suitable Containers

Plastic bottles, Ø40–Ø50 mm, height 150–230 mm

Productivity

10 – 15 pcs/min

Cap Capacity

≥500 pcs, manual loading, automatic conveyor feeding

Conveyor Speed

>45 pcs/min

Dosing Device

SUS304 stainless steel three-way rotary valve

Filling Method

Manual bottle loading, automatic dosing

Capping System

Automatic capping if bottle present (safety function)

Air Release

Pneumatic system removes air during capping

Operation Mode

Semi-automatic – operator places caps, machine performs filling & capping

Advantage

Convenient for small & medium producers, simple operation, reliable system