Paint roller production line

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The complete paint roller production line is a universal solution designed to produce professional paint rollers based on technical requirements, with high precision and consistent quality. The line includes a hot-melt winding machine, automatic wire bending equipment and a high-speed cutting machine to automate the entire process from tube preparation to final roller cutting. This speeds up production, reduces waste, optimizes labor costs and brings the quality of the final product to international standards. The line is suitable for manufacturers ranging from small workshops to large factories.

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The line covers the complete technological process: tube preparation, fabric coating with hot glue, continuous winding, wire frame bending, and final cutting, all perfectly synchronized into one integrated system.

High productivity: the line performs several processes in parallel — winding speed of 8–16 m/min, cutting capacity of 450–600 pcs/hour, and wire bending speed of 10–20 pcs/min.

Consistent product quality: hot-melt adhesive technology ensures uniform glue application and strong bonding, resulting in stable and identical roller quality.

Flexible configuration: supports tubes of various diameters, different fabric lengths, and multiple coating materials including PP, acrylic, polyester, and nylon.

High-precision cutting system: PLC and pneumatic control guarantee smooth, clean, and uniform roller length cutting.

Ergonomic and compact design: suitable for factories and small workshops, space-saving and easy to maintain.

Energy-efficient and reliable operation: all motors, gearboxes, and servo systems are selected for long-term, stable performance.

Full compliance with safety standards: equipped with protective covers, emergency stop systems, and stable electrical control.

Wide range of applications: paint rollers for decorative use, professional painting tools, household rollers, and other related products.

Hot-Melt Paint Roller Coating Machine

Parameter Data
Model EXT-160
Purpose Hot-melt adhesive winding of paint roller fabric onto tube
Production speed 8–16 m/min (5–10 tubes/min)
Tube length 1.5–1.8 m, wall thickness ≥ 1 mm
Tube material PP
Inner tube diameter 35–58 mm
Coating material Polyester, nylon, acrylic, wool
Standard strip width 73 mm
Pile height Up to 32 mm
PP consumption 40–55 g/m
Max finished roller diameter < 100 mm
Tube magazine capacity Up to 300 pcs
Voltage 380 V, 3-phase
Weight 1500 kg

 

2D Wire Bending Machine

Parameter Data
Model TTY-308
Wire diameter Hard: 4–6 mm; Soft: 4–8 mm
Wire type Stainless steel, high-carbon steel, Q235
Motors INOVANCE servo motors, 3 axes
Bending speed 10–20 pcs/min
Cutting type DC53 universal cutter
Feeding motor power 2.9 kW
Bending motor power 1.8 kW
Hydraulic station 18 kW
Weight 1100 kg

 

Paint Roller Cutting Machine

Parameter Data
Model FGY-125
Voltage According to customer requirements
Power 2.2 kW
Air pressure 0.6–0.8 MPa
Production capacity 450–600 pcs/hour
Control system PLC + pneumatic system
Suitable tube material PP, PVC, paper core
Inner diameter range Ø12–Ø56 mm
Safety guard Yes
Dimensions 1250 × 850 × 1200 mm

 

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