AFEX
Automatic Notebook Production Line — Image 1 / 121 / 12
Paper processing

Automatic Notebook Production Line

The automatic notebook production line performs the entire production process automatically: paper feeding, flexographic printing, cutting,…

Individual offer
Total power
22 kW
Machine speed
280 m/min
Max. output frequency
45 cycles
Print-and-cut length
600 mm
Max. paper roll diameter
1200 mm
Printing width
1020 mm
Price

Overview

Key features

  • Machine speed

    Max. 280 m/min (speed depends on paper thickness)

  • Sheets per group

    5–50 sheets, 10–100 sheets after folding

  • Line dimensions

    Length 21.8 m × Width 2.5 m × Height 2.4 m

About the equipment

The automatic notebook production line performs the entire production process automatically: paper feeding, flexographic printing, cutting, cover placement, folding, stitching, trimming and collection of the finished products. This equipment operates with high precision and increases production efficiency.

01

General

19 parameters
General
Max. paper roll diameter
1200 mm
Printing width
Max. 1020 mm, min. 580 mm
Print-and-cut length
Max. 600 mm, min. 290 mm
Gear pitch
5 mm
Maximum notebook size
297 × 210 mm
Minimum notebook size
160 × 125 mm
Print colors
2+2 (2 colors on each side)
Machine speed
Max. 280 m/min (speed depends on paper thickness)
Inner sheet grammage
45 g/m² – 120 g/m²
Sheets per group
5–50 sheets, 10–100 sheets after folding
Number of stitching heads
8 pcs
Max. number of notebook blocks
Max. 4 pcs
Cover grammage
150 g – 450 g
Cover stack height
800 mm
Notebook thickness
10 mm (unfolded — 5 mm)
Product thickness (unfolded)
5 mm
Max. output frequency
45 cycles
Total power
22 kW, 380 V, 3-phase
Line dimensions
Length 21.8 m × Width 2.5 m × Height 2.4 m

Required raw materials

  1. Paper roll
  2. Stitching wire
  3. Water-based ink (paint)
  4. Printing plate for ruling lines

Equipment included in the line and its description

Single-roll unwind stand

  • Unwinding device, clamping chuck: 3 inches
  • Paper flattening system (prevents curling)
  • Hydraulic brake

2C+2C flexographic ruling unit

 

  • This unit is designed for printing the ruled background (lines)
  • The printing unit is made of sturdy cast iron 75 mm thick
  • 4 inking units are installed per 1 tower
  • Each ruling cylinder has 4 side inking units
  • 4 metal anilox rollers (distribute the ink evenly)
  • 2 special containers (trays) for ink of 2 different colors

Cross cutting (sheet cutting)

 

  • The cutting knife is made of special high-speed steel and has a long service life
  • The rotary cutting system is supplied as one set

Sheet placement, collation and counting

 

  • A special device stacks the sheets on top of each other
  • Counting is controlled automatically by a gear counter
  • The number of sheets is preset according to the customer's requirements

Cover feeding unit 

The automatic cover feeding system is fully monitored by sensors — it detects missed covers and reduces material waste. Maximum cover stack height: 800 mm

Stitching unit 

  • 8 German-made Hohner 43/6 stitching heads
  • 8 wire spool holders (each wire spool weighs 15 kg)
  • All stitching heads are driven by a transmission shaft

Folding section

  • 1 folding unit — designed to fold the stitched notebooks at the center

Trimming unit

  • A 60 mm thick panel is used, which makes the frame rigid
  • The frame is made of cast iron, which ensures stable knife operation
  • Trimming is performed in sequence:
    1. Front edge trimming
    2. Trimming of the 2 sides
    3. Then 3-side trimming (i.e. the 3rd, 4th and 5th cutting stages)

Finished product collection table 

  • Finished notebooks and products are delivered to a special collection table

Electrical components 

  • All main electrical and electronic components hold international CE certification
  • Components from world-renowned brands: Siemens and Schneider
02

Additional parts included with the equipment

8 parameters
Additional parts included with the equipment
Flexographic cylinder
4 pcs
Rotary upper/lower knife
1 set
Feed belt
25 meters
Horizontal upper knife (W18A)
1 pc
Belt splicing machine
1 pc
Vertical upper knife
5 pcs
Gear-type sheet counting mechanism
4 pcs
Vertical lower knife
5 pcs
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EquipmentAutomatic Notebook Production Line

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Specifications

Data provided by the manufacturer; configuration may vary per order.

General

19 parameters
Max. paper roll diameter
1200 mm
Printing width
Max. 1020 mm, min. 580 mm
Print-and-cut length
Max. 600 mm, min. 290 mm
Gear pitch
5 mm
Maximum notebook size
297 × 210 mm
Minimum notebook size
160 × 125 mm
Print colors
2+2 (2 colors on each side)
Machine speed
Max. 280 m/min (speed depends on paper thickness)
Inner sheet grammage
45 g/m² – 120 g/m²
Sheets per group
5–50 sheets, 10–100 sheets after folding
Number of stitching heads
8 pcs
Max. number of notebook blocks
Max. 4 pcs
Cover grammage
150 g – 450 g
Cover stack height
800 mm
Notebook thickness
10 mm (unfolded — 5 mm)
Product thickness (unfolded)
5 mm
Max. output frequency
45 cycles
Total power
22 kW, 380 V, 3-phase
Line dimensions
Length 21.8 m × Width 2.5 m × Height 2.4 m

Additional parts included with the equipment

8 parameters
Flexographic cylinder
4 pcs
Rotary upper/lower knife
1 set
Feed belt
25 meters
Horizontal upper knife (W18A)
1 pc
Belt splicing machine
1 pc
Vertical upper knife
5 pcs
Gear-type sheet counting mechanism
4 pcs
Vertical lower knife
5 pcs

Included units

Units and accessories included with the equipment. Specifications for each are in the section above.

  • Square spine forming

    3 items

    1. 1Flattens the book spine into a square shape
    2. 2A mechanical cam and pressure springs are used for this
    3. 3No separate adjustment is required for thick or thin books — easy to use

Delivery and commissioning

From consultation to launch — four steps under contract.

  1. 1

    Consultation

    We define your needs, configure the line and prepare an offer.

  2. 2

    Contract

    Timeline, payment terms and warranty are fixed in the contract.

  3. 3

    Delivery

    The equipment is delivered from the manufacturer to your site.

  4. 4

    Installation and training

    Our specialists commission the equipment and train your operators.

Frequently asked questions

The most common questions about delivery, contracts and tracking.

Is it possible to track my orders online?
You can track orders online. Uzbekistan was one of the first to develop a mechanism for monitoring cargo, determining their location, and estimating the time of arrival using the GPS system. You can get this information only by entering the contract number.
How long will the shipments be delivered?
Delivery time depends on the manufacturer in most cases. Most large-scale production equipment takes 2-3 times longer to deliver than normal equipment. In the case of ready-made equipment, the delivery period starts from 30 days. Excluding the time required for customs clearance of equipment in the territory of Uzbekistan, certification processes.
What are the shipping methods available?
According to the type of goods from abroad and the period when the order was received, the goods are delivered to the territory of Uzbekistan on the following basis: By air By rail By land transport By mixed transport
What is required of me to conclude a contract?
To become a client of our company, you must: CERTIFICATE certifying the business entity; Bank details; STIR number; Copy of the manager's passport; Enterprise seal to confirm the contract
Consultation

Let’s discuss your project together

Contact us for advice on choosing equipment, technical solutions and offers.

Call us+998 93 381 6699Mon–Sat: 9:00 – 18:00
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