{"id":26591,"date":"2024-08-29T17:17:12","date_gmt":"2024-08-29T12:17:12","guid":{"rendered":"http:\/\/new.afex.uz\/product\/mayonnaise-production-line\/"},"modified":"2024-08-29T17:17:12","modified_gmt":"2024-08-29T12:17:12","slug":"mayonnaise-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/mayonnaise-production-line\/","title":{"rendered":"Mayonnaise production line"},"content":{"rendered":"

Line equipment<\/span><\/strong><\/span><\/p>\n

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Vacuum mayonnaise mixer<\/span><\/strong><\/span><\/p>\n

200L tanker <\/span><\/strong><\/span><\/p>\n

Pneumatic membrane rotor pump <\/span><\/strong><\/span><\/p>\n

Semi-Automatic Packaging and Capping Equipment<\/span><\/strong><\/span><\/p>\n

Vakuumli mayonez mikseri<\/strong><\/span><\/p>\n

\"\"<\/a><\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Voltage<\/strong><\/span><\/td>\n380V<\/strong><\/span><\/td>\n<\/tr>\n
Mixing power<\/span><\/strong><\/span><\/td>\n1.1 kw<\/strong><\/span><\/td>\n<\/tr>\n
Homogenizer power<\/strong><\/span><\/td>\n3 kw<\/strong><\/span><\/td>\n<\/tr>\n
Heating power<\/span><\/strong><\/span><\/td>\n6 kw<\/strong><\/span><\/td>\n<\/tr>\n
Size<\/span><\/strong><\/span><\/td>\n160L<\/strong><\/span><\/td>\n<\/tr>\n
Processing Capacity<\/strong><\/span><\/td>\n120L<\/strong><\/span><\/td>\n<\/tr>\n
Air pressure<\/span><\/strong><\/span><\/td>\n-0.09 Mpa<\/strong><\/span><\/td>\n<\/tr>\n
Mixing speed<\/span><\/strong><\/span><\/td>\n0-65 rpm<\/strong><\/span><\/td>\n<\/tr>\n
Mixing power<\/span><\/strong><\/span><\/td>\n1.1 kw<\/strong><\/span><\/td>\n<\/tr>\n
Homogenizer speed<\/span><\/strong><\/span><\/td>\n3500 rpm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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All parts of the equipment are made of SUS304 stainless steel.<\/strong><\/span><\/p>\n

The pumps installed in the mixer can also handle viscous products without any issues.<\/span><\/p>\n

VARICOVER<\/strong>: We have developed product recovery systems for long pipe runs. These systems reduce waste and can be easily cleaned (CIP cleaning).<\/span><\/p>\n

The external circulating homogenization system uses high-speed cutting, allowing the material to emulsify quickly during the grinding and cutting process.<\/span><\/p>\n

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Vacuum Homogenizer Mixer Features:<\/strong><\/span><\/p>\n

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  • High-speed mixing of oil phase materials to achieve a high-quality, perfect emulsion product.<\/span><\/li>\n
  • The machine consists of a vacuum-resistant jacketed vessel for heating and cooling. It is equipped with a high-speed homogenizer, a shear mixer, a vacuum pump, and a hydraulic pump for lifting and cooling systems.<\/span><\/li>\n
  • The vacuum pump helps to remove air bubbles from the mixed product and extends the time for air removal and preservation.<\/span><\/li>\n
  • The removal device consists of moving Teflon scrapers on the vessel wall to scrape off the material, and a lifting mechanism that transfers the material to the central area for better mixing and blending. The Teflon scrapers are easily maintained by hand, without the need for any tools.<\/span><\/li>\n
  • Our vacuum emulsifying equipment is equipped with a cooling system that simplifies the processing. With this same equipment, you can perform emulsification, air bubble reduction (through vacuum), and cooling without changing the vessel, saving significant labor and time in production.<\/span><\/li>\n
  • All contact parts of the equipment are made of SUS316L stainless steel, ensuring the homogenized product in the vacuum and close vessels meets sanitary and high-quality standards. Specifications for raw material measurement, heating, melting, emulsification, temperature recording for cooling, mixing speed adjustments, and vacuum assimilation are all controllable.<\/span><\/li>\n<\/ul>\n
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    Mayonnaise Preparation Process<\/strong><\/span><\/p>\n

    When producing or preparing mayonnaise, it is essential to consider the different viscosities of the ingredients. The perfect blending of mayonnaise components is key to producing high-quality finished products. Adhering to specific guidelines regarding the type of mixer used, its speed, the number of mixers and blades, and the mixing method is crucial for achieving the desired results.<\/span><\/p>\n

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    The brand of parts installed on the mixer<\/span><\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
    Transformative<\/span><\/strong><\/span><\/td>\nSAJ(Japan)<\/strong><\/span><\/td>\n<\/tr>\n
    Motor<\/strong><\/span><\/td>\nSiemens Beide<\/strong><\/span><\/td>\n<\/tr>\n
    Vacuum pump<\/span><\/strong><\/span><\/td>\nMINAMOTO (CHINA)<\/strong><\/span><\/td>\n<\/tr>\n
    SUS316L<\/strong><\/span><\/td>\nPohang (Korea)<\/strong><\/span><\/td>\n<\/tr>\n
    Electrical components<\/span><\/strong><\/span><\/td>\nSchneider (France)<\/strong><\/span><\/td>\n<\/tr>\n
    PLC<\/strong><\/span><\/td>\nSiemens \u00a0(Germany)<\/strong><\/span><\/td>\n<\/tr>\n
    lining<\/strong><\/span><\/td>\nNSK (Germany)<\/strong><\/span><\/td>\n<\/tr>\n
    Mechanical uplotnitel<\/span><\/strong><\/span><\/td>\nNSK (Germany)<\/strong><\/span><\/td>\n<\/tr>\n
    Power indicator<\/span><\/strong><\/span><\/td>\nqinqiang(CHINA)<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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    Equipment parts and their images<\/span><\/h3>\n

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    1. Vacuum Emulsifier<\/strong><\/span><\/li>\n
    2. Powder Hopper<\/strong><\/span><\/li>\n
    3. Main Powder Mixing Tank<\/strong><\/span><\/li>\n
    4. Mixing<\/strong><\/span><\/li>\n
    5. Hydraulic Station<\/strong><\/span><\/li>\n
    6. Vacuum Pump<\/strong><\/span><\/li>\n
    7. Lifting Oil Tank<\/strong><\/span><\/li>\n
    8. Electrical Control Panel<\/strong><\/span><\/li>\n
    9. Mixing Reducer<\/strong><\/span><\/li>\n
    10. Water and Oil Tank<\/strong><\/span><\/li>\n
    11. Water and Oil Tank Mixing Motor<\/strong><\/span><\/li>\n
    12. Water and Oil Tank<\/strong><\/span><\/li>\n
    13. Platform<\/strong><\/span><\/li>\n<\/ol>\n

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      1. The product <\/span><\/strong><\/span><\/li>\n
      2. The product of the product <\/span><\/strong><\/span><\/li>\n
      3. Homogenizer <\/span><\/strong><\/span><\/li>\n
      4. Output of the residue <\/span><\/strong><\/span><\/li>\n
      5. Scraper mixer <\/span><\/strong><\/span><\/li>\n
      6. Counter base device <\/span><\/strong><\/span><\/li>\n
      7. Vacuum system <\/span><\/strong><\/span><\/li>\n
      8. Warm-up \/ Attitude <\/span><\/strong><\/span><\/li>\n
      9. CIP <\/span><\/strong><\/span><\/li>\n
      10. Short loop <\/span><\/strong><\/span><\/li>\n
      11. Long loop <\/span><\/strong><\/span><\/li>\n
      12. Tuning the stator<\/span><\/strong><\/span><\/li>\n<\/ol>\n

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        1. Two-hopper powder product storage unit <\/span><\/strong><\/span><\/li>\n
        2. PLC<\/span><\/strong> control <\/span><\/strong><\/span><\/li>\n
        3. The bottom part of the <\/span><\/strong>homogenizer <\/span><\/strong><\/span><\/li>\n
        4. Pneumatic pump<\/span><\/strong><\/span><\/li>\n<\/ol>\n

          Mixer pot material<\/span><\/strong><\/span><\/p>\n

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          1. The layer in contact with the product is SS 316 metal<\/span><\/strong><\/span><\/li>\n
          2. Middle layer, heating layer – SS 304 metal <\/span><\/strong><\/span><\/li>\n
          3. Outer layer, insulation layer – SS 304 metal<\/span><\/strong><\/span><\/li>\n<\/ol>\n

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            Equipment video<\/span><\/strong><\/span><\/p>\n