{"id":23843,"date":"2024-02-06T15:27:25","date_gmt":"2024-02-06T10:27:25","guid":{"rendered":"http:\/\/new.afex.uz\/product\/porolone-production-line\/"},"modified":"2024-02-06T15:27:25","modified_gmt":"2024-02-06T10:27:25","slug":"porolone-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/porolone-production-line\/","title":{"rendered":"Porolone production line"},"content":{"rendered":"

General information about the line<\/strong><\/span><\/h3>\n

Production capacity: 20-30 blocks\/8 hours<\/strong><\/span><\/p>\n

Power supply: 380V<\/strong><\/span><\/p>\n

Required area: minimum 100 kv \/ meter<\/strong><\/span><\/p>\n

Number of workers: 3-4 people<\/strong><\/span><\/p>\n

Gas supply: not necessary<\/strong><\/span><\/p>\n

Water supply: partially needed<\/strong><\/span><\/p>\n

Types of porolone<\/strong><\/span><\/p>\n

Porolone is characterized by good elastic properties and low residual deformations. This brand of porolone is mainly used in the furniture industry, in the manufacture of upholstered furniture (sofas, armchairs, chairs); in the packaging of products; sponges for household use (washing dishes, washing cars, etc.); sports goods; Mattresses of various configurations and other sleeping products. Density \/ hardness, list size, thickness and color are manufactured according to customer’s requirement.<\/strong><\/span><\/p>\n

There are different type, depending on the density, hardness and application of porolone.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Density indicator (kg \/ m3)<\/strong><\/span><\/td>\nRigidity gauge (Pa<\/strong><\/span><\/td>\nApplication<\/strong><\/span><\/td>\n<\/tr>\n
16 (+\/-1-2)<\/strong><\/span><\/td>\n30(+\/-5)<\/strong><\/span><\/td>\nIn the manufacture of a pillow base of packaging, elbow, upholstered furniture<\/strong><\/span><\/td>\n<\/tr>\n
18 (+\/-1-2)<\/strong><\/span><\/td>\n30 (+\/-5)<\/strong><\/span><\/td>\nElbow joint, in the manufacture of soft furniture pillow sole, as a furniture upholstery (including “Pull”) and in the manufacture of mattresses (including as a protective layer on the surface of the spring); for the manufacture of seats and matraskar with an average (3-4 years) service life.<\/strong><\/span><\/td>\n<\/tr>\n
22 (+\/-1-2)<\/strong><\/span><\/td>\n36 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of seats and mattresses with an average service life (5-8 years).<\/strong><\/span><\/td>\n<\/tr>\n
24 (+\/-1-2)<\/strong><\/span><\/td>\n36 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of seats and mattresses with an average service life (5-8 years).<\/strong><\/span><\/td>\n<\/tr>\n
25 (+\/-1-2)<\/strong><\/span><\/td>\n36 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of seats and mattresses with a long service life (up to 12 years).<\/strong><\/span><\/td>\n<\/tr>\n
28 (+\/-1-2)<\/strong><\/span><\/td>\n40 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.<\/strong><\/span><\/td>\n<\/tr>\n
30 \u00a0(+\/-1-2)<\/strong><\/span><\/td>\n40 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.<\/strong><\/span><\/td>\n<\/tr>\n
35 (+\/-1-2)<\/strong><\/span><\/td>\n45 (+\/-5)<\/strong><\/span><\/td>\nFor the manufacture of upholstered furniture in the segment of expensive furniture with a long service life (up to 12 years). Differs in high load-bearing capacity, can be used in the manufacture of furniture with a permissible weight of up to 140 kg.<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Liquid pore casting equipment<\/strong><\/span><\/h3>\n

The equipment mixes chemicals placed in the tanker and puts them in a foam state. At the next stage, the equipment will pour the whipped product into a box or container of the required size.<\/strong><\/span><\/p>\n

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 <\/p>\n\n\n\n\n\n\n\n\n\n
Production volume<\/strong><\/span><\/td>\n20-30 blocks \/ in 8 hours<\/strong><\/span><\/td>\n<\/tr>\n
Feeding (chemicals)<\/strong><\/span><\/td>\n2-compartment automatic feeding<\/strong><\/span><\/td>\n<\/tr>\n
Mixing weight<\/strong><\/span><\/td>\nMAX 200 kg<\/strong><\/span><\/td>\n<\/tr>\n
Mixing speed<\/strong><\/span><\/td>\n2180 rpm<\/strong><\/span><\/td>\n<\/tr>\n
Mixing power<\/strong><\/span><\/td>\n15 kw<\/strong><\/span><\/td>\n<\/tr>\n
Equipment weight<\/strong><\/span><\/td>\n1500 kg<\/strong><\/span><\/td>\n<\/tr>\n
Equipment size<\/strong><\/span><\/td>\n3000x1500x2000 mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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 <\/p>\n

Automatic horizontal cutting equipment<\/strong><\/span><\/h3>\n

Equipment porolon cuts the blocks horizontally. The equipment is capable of cutting to a thickness of 1250 mm with a resolution of 1 mm. To control the cutting accuracy, a PLC control panel is installed on the equipment.<\/strong><\/span><\/p>\n

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 <\/p>\n\n\n\n\n\n\n\n\n\n
Desktop size<\/strong><\/span><\/td>\n2000×3000 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting size<\/strong><\/span><\/td>\n3000x2000x1250 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting thickness<\/strong><\/span><\/td>\n< = 2 mm<\/strong><\/span><\/td>\n<\/tr>\n
Knife belt length<\/strong><\/span><\/td>\n9080 mm<\/strong><\/span><\/td>\n<\/tr>\n
Precision<\/strong><\/span><\/td>\n< = 1m<\/strong><\/span><\/td>\n<\/tr>\n
Cutting speed<\/strong><\/span><\/td>\n12 m\/min<\/strong><\/span><\/td>\n<\/tr>\n
Control panel<\/strong><\/span><\/td>\nPLC<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Vertical cutting equipment<\/strong><\/span><\/h3>\n

Equipment porolon cuts the blocks in a vertical shape. The equipment can cut to a minimum thickness of 3 mm and higher.<\/strong><\/span><\/p>\n

\"\"<\/a><\/p>\n\n\n\n\n\n\n\n
Interior table size<\/strong><\/span><\/td>\n2290×1200 mm<\/strong><\/span><\/td>\n<\/tr>\n
External table size<\/strong><\/span><\/td>\n2290×1320 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting height<\/strong><\/span><\/td>\n1200 mm<\/strong><\/span><\/td>\n<\/tr>\n
Cutting thickness<\/strong><\/span><\/td>\n23 mm<\/strong><\/span><\/td>\n<\/tr>\n
Blade length<\/strong><\/span><\/td>\n8100 mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Equipment prices<\/strong><\/span><\/h3>\n\n\n\n\n\n
Porolon gubka production line<\/strong><\/span><\/td>\n27900$<\/strong><\/span><\/td>\n<\/tr>\n
Automatic horizontal cutting equipment<\/strong><\/span><\/td>\n14800$<\/strong><\/span><\/td>\n<\/tr>\n
Vertical cutting equipment<\/strong><\/span><\/td>\n6900$<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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