{"id":22454,"date":"2022-08-02T13:09:30","date_gmt":"2022-08-02T08:09:30","guid":{"rendered":"http:\/\/new.afex.uz\/product\/pvc-decorative-panels-production-line\/"},"modified":"2023-10-19T11:15:01","modified_gmt":"2023-10-19T06:15:01","slug":"pvc-decorative-panels-production-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/pvc-decorative-panels-production-line\/","title":{"rendered":"PVC decorative panels production line"},"content":{"rendered":"

Automatic delivery equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/strong><\/span><\/p>\n

Automatic delivery equipment serves to deliver raw materials and products to the equipment. This line requires 3 pieces of delivery equipment.<\/strong><\/span><\/p>\n

The first delivery equipment is loaded with raw materials and delivered to the mixer.<\/strong><\/span><\/p>\n

The raw material coming out of the mixer goes to the second delivery equipment and is delivered to the vibrating screen through it. Sifted raw materials are put into a portable hopper through the third delivery equipment. The portable hopper is rolled up to the extruder equipment, the raw material from the hopper is loaded into the fourth delivery equipment and delivered to the extruder through it.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
First delivery equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Bunker capacity<\/strong><\/span><\/td>\n200 kg<\/strong><\/span><\/td>\n<\/tr>\n
Motor power<\/strong><\/span><\/td>\n2.2 sq<\/strong><\/span><\/td>\n<\/tr>\n
Delivery pipe diameter<\/strong><\/span><\/td>\n159 mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

 <\/p>\n\n\n\n\n\n\n
Second and third delivery equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Product transfer rate<\/strong><\/span><\/td>\n200 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
Motor power<\/strong><\/span><\/td>\n2.2 sq<\/strong><\/span><\/td>\n<\/tr>\n
Delivery pipe diameter<\/strong><\/span><\/td>\n133mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

PVC mixer<\/strong><\/span><\/p>\n

PVC raw materials and chemical additives were mixed using a mixer. Raw materials are put into the heating mixer at the first stage, and at the next stage, the raw materials are transferred to the cooling mixer. The finished product is delivered to the next equipment using an elevator.<\/strong><\/span><\/p>\n

The total production capacity of the mixer: 500 kg\/h<\/strong><\/span><\/p>\n

The mixer consists of the following parts:<\/strong><\/span><\/p>\n

    \n
  1. Heat mixer<\/strong><\/span><\/li>\n
  2. Cooling mixer<\/strong><\/span><\/li>\n
  3. Automatic delivery elevator<\/strong><\/span><\/li>\n
  4. Electric control unit<\/strong><\/span><\/li>\n<\/ol>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    Heat-mixing mixer<\/strong><\/span><\/h3>\n\n\n\n\n\n\n\n\n
    Total size<\/strong><\/span><\/td>\n300 liters<\/strong><\/span><\/td>\n<\/tr>\n
    Production capacity<\/strong><\/span><\/td>\n500 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
    Motor power<\/strong><\/span><\/td>\n55 sq<\/strong><\/span><\/td>\n<\/tr>\n
    Heating power<\/strong><\/span><\/td>\nI12 sq<\/strong><\/span><\/td>\n<\/tr>\n
    Quantity of blades<\/strong><\/span><\/td>\n3 pcs<\/strong><\/span><\/td>\n<\/tr>\n
    Mixing time<\/strong><\/span><\/td>\n8-10 minutes at a time<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    Cooling mixer<\/strong><\/span><\/h3>\n\n\n\n\n\n\n\n\n\n\n
    Total size<\/strong><\/span><\/td>\n600 liters<\/strong><\/span><\/td>\n<\/tr>\n
    Production capacity<\/strong><\/span><\/td>\n500 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
    Motor power<\/strong><\/span><\/td>\n11 sq<\/strong><\/span><\/td>\n<\/tr>\n
    Rotary blade speed<\/strong><\/span><\/td>\n60 rpm<\/strong><\/span><\/td>\n<\/tr>\n
    Type of cooling<\/strong><\/span><\/td>\nWater cooling<\/strong><\/span><\/td>\n<\/tr>\n
    Cooling time<\/strong><\/span><\/td>\n10-12 minutes at a time<\/strong><\/span><\/td>\n<\/tr>\n
    Weight<\/strong><\/span><\/td>\n4500 kg<\/strong><\/span><\/td>\n<\/tr>\n
    Size<\/strong><\/span><\/td>\n4600x3000x3000 mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    Vibrating sieve<\/strong><\/span><\/h3>\n

    The raw material delivered by the elevator falls into the sieve. Sieve sifts raw materials using vibration. The product coming out of the sieve goes to the elevator.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/p>\n\n\n\n\n\n\n
    Motor power<\/strong><\/span><\/td>\n3 sq<\/strong><\/span><\/td>\n<\/tr>\n
    Sieve diameter<\/strong><\/span><\/td>\n2000 mm<\/strong><\/span><\/td>\n<\/tr>\n
    Material<\/strong><\/span><\/td>\nSS 304<\/strong><\/span><\/td>\n<\/tr>\n
    Production capacity<\/strong><\/span><\/td>\n2000 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    Portable bunker<\/strong><\/span><\/h3>\n

    The portable hopper has four wheels and is used for transporting raw materials and products.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/h3>\n\n\n\n\n\n\n
    Bunker size<\/strong><\/span><\/td>\n1500l\/h<\/strong><\/span><\/td>\n<\/tr>\n
    Bunker wall thickness<\/strong><\/span><\/td>\n3mm<\/strong><\/span><\/td>\n<\/tr>\n
    Bunker diameter<\/strong><\/span><\/td>\nF1100 mm<\/strong><\/span><\/td>\n<\/tr>\n
    Material<\/strong><\/span><\/td>\nSS304<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    Extruder equipment<\/strong><\/span><\/p>\n

    Raw materials passed through a mixer and a sieve are put into the hopper of the extruder using a special hopper. From the hopper, the product enters the extruder, where the raw material is squeezed through a small hole with a rotating spiral screw. As a result, the raw material is compressed and has a solid shape. The resulting pressure increases the temperature of the raw material, which helps to increase the efficiency of mixing the components. At the next stage, the resulting mass enters the plasticizing zone, where it is heated and melted. The melted mass is poured into a mold. The raw material comes out of the mold in the form of a plastic panel.<\/strong><\/span><\/p>\n

    Don’t forget the molds here. Molds of different sizes are placed inside the extruders. In this case, the size of the mold is made according to the customer’s request. Dimensions of molds: 250, 300, 350, 400 mm.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    Screw diameter: 55 \/120 mm<\/strong><\/span>
    \nThe length of the auger is :1245 mm<\/strong><\/span>
    \nProduct width (mould) : 200-500mm<\/strong><\/span>
    \nScrew rotation speed : 1-34.8 rpm<\/strong><\/span>
    \nHeating power : 14 kW<\/strong><\/span>
    \nNitriding hardness : 940 HV<\/strong><\/span>
    \nThe depth of nitration is : 0.4-0.7 mm<\/strong><\/span>
    \nExtruder hopper heater:\u00a0 Cast aluminum heater<\/strong><\/span>
    \nHeating zones:\u00a0 4<\/strong><\/span>
    \nExtruder hopper cooling method : Air cooling<\/strong><\/span><\/p>\n

     <\/p>\n

    Vacuum calibration and cooling equipment<\/strong><\/span><\/h3>\n

    The function of vacuum calibration equipment is to maintain the shape of plastic pipes. The plastic panels coming out of the extruder are hot. It is very easy for them to change shape when it is hot. This equipment solves this problem by vacuuming and cooling.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    The power of the vacuum pump is 4 kW<\/strong><\/span>
    \nVacuum pump pressure -0.08 Mpa<\/strong><\/span>
    \nVacuum parts 20 pcs<\/strong><\/span>
    \nCooling parts (using water) 20 pcs<\/strong><\/span>
    \nThe length of the vacuum cooling table is 1500 mm<\/strong><\/span>
    \nThe capacity of drying PVC panels is 1.5 kW<\/strong><\/span><\/p>\n

     <\/p>\n

    Equipment for straightening PVC panels and bringing them to the next stage<\/strong><\/span><\/p>\n

    This equipment is used for straightening plastic panels. The panels pass between two belts and are pressed and transferred to the next stage.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    The maximum pulling force is 15000 N<\/strong><\/span>
    \nThe speed of pulling is 0.5-5 m\/min<\/strong><\/span>
    \nThe power is 1.5 kW<\/strong><\/span>
    \nThe material of the traction block is Rubber<\/strong><\/span><\/p>\n

     <\/p>\n

    Laminating and stamping equipment<\/strong><\/span><\/h3>\n

    The finished panels from the laminating and stamping equipment are passed through special rollers, in this process a PVC film with a special image and pattern is glued and not stamped for a strong adhesion.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/h3>\n

    The maximum panel width is 400 mm<\/strong><\/span>
    \nThe maximum panel thickness is 2-80 mm<\/strong><\/span>
    \nThe total power is 1.7 kW<\/strong><\/span>
    \nConveyor speed is 5-30 m\/min<\/strong><\/span>
    \nThe size of the equipment is 2200×900 mm<\/strong><\/span><\/p>\n

     <\/p>\n

    Cutting equipment<\/strong><\/span><\/h3>\n

    Our equipment cuts plastic panels according to the length required by the customer. A distinctive feature of the equipment is that it does not emit any dust or debris when cutting a plastic panel. When plastic panels are cut on conventional equipment, scraps of those panels are formed and as a result the quality of the product is damaged. This equipment does not produce any extra parts or dust.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/h3>\n

    The maximum cutting size is 400 mm<\/strong><\/span>
    \nBlade material High-quality steel<\/strong><\/span>
    \nBlade diameter is 90 mm<\/strong><\/span>
    \nThe required air pressure is 0.3 Mpa<\/strong><\/span>
    \nControl style PLC control panel<\/strong><\/span><\/p>\n

     <\/p>\n

    Finished product assembly equipment<\/strong><\/span><\/h3>\n

    The PVC panels coming out of the cutting equipment go to the collecting equipment. This equipment is 4 meters long, and the collecting part is made of stainless metal.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

     <\/p>\n

    The length is 4 meters<\/strong><\/span>
    \nThe material of the panel assembly part is SS304<\/strong><\/span><\/p>\n

     <\/p>\n

    PVC film cutting equipment<\/strong><\/span><\/h3>\n

    The function of this equipment is to cut PVC films from large rolls into small PVC panels.<\/strong><\/span><\/p>\n

    \"\"<\/a><\/strong><\/span><\/h3>\n

    The maximum winding diameter is 400 mm<\/strong><\/span>
    \nThe maximum speed is 200 m\/min<\/strong><\/span>
    \nThe maximum cutting speed is 50-180 m\/min<\/strong><\/span>
    \nCutting width 50-500 mm<\/strong><\/span>
    \nThe diameter of the winding shaft is 76 mm<\/strong><\/span>
    \nVoltage 380V 50 HZ<\/strong><\/span>
    \nThe power is 4 kW<\/strong><\/span>
    \nThe weight of the equipment is 2000 kg<\/strong><\/span>
    \nThe size of the equipment is 2800x1500x1600 mm<\/strong><\/span><\/p>\n

     <\/p>\n

    PVC crushing crusher equipment<\/strong><\/span><\/h3>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    Product reception area is 505*320mm<\/strong><\/span>
    \nThe diameter of the rotating blades is 400 mm<\/strong><\/span>
    \nFor PVC panel width <500 mm<\/strong><\/span>
    \nThe number of rotating blades is 5 pieces<\/strong><\/span>
    \nThe rotation speed is 500r\/minute<\/strong><\/span>
    \nThe number of fixed blades is 2 pieces<\/strong><\/span>
    \nBlade material SKD-11<\/strong><\/span>
    \nThe size of the output product is 10 mm<\/strong><\/span>
    \nCapacity 250-350kg\/hour<\/strong><\/span>
    \nThe power of the main engine is 15 kW<\/strong><\/span>
    \nThe power of the air blower is 4 kW<\/strong><\/span>
    \nThe volume of the silo is 0.5m3<\/strong><\/span><\/p>\n

     <\/p>\n

    <\/h3>\n

    Special pulverizer (mill) for PVC<\/strong><\/span><\/h3>\n

    \"\"<\/a><\/strong><\/span><\/p>\n

    PVC pulverizing equipment, that is, it can also be called a mill by another name. It is used for grinding plastic and other products of solid and granule type. Raw materials are delivered to the grinding part through the vibrating delivery part. A high-speed mill grinds the product, and the product from it is directed to the next stage through a special suction unit. When the products are added in the required dose, they are crushed in a mill and brought to the form of a uniform powder. Larger pieces that did not pass through the sieve are thrown back into the mill, and the process is repeated again. This equipment is mainly used for crushing LDPE, LLDPE, RPVC, HDPE, UPVC, PC and other plastic brands. Almost all plastic extrusion lines use this equipment service.<\/strong><\/span><\/p>\n

    Made in China<\/strong><\/span>
    \nVoltage 380v 50hz<\/strong><\/span>
    \nMotor capacity is 37 kw\/h<\/strong><\/span>
    \nGrinding mill external diametric 500mm<\/strong><\/span>
    \nThe number of internal blades is 12 pieces<\/strong><\/span>
    \nThe number of moving blades is 24 pieces<\/strong><\/span>
    \nControl panel Push-button control panel<\/strong><\/span>
    \nSuction fan motor 3kw<\/strong><\/span>
    \nThe volume of the hot mixer is 300L<\/strong><\/span>
    \nMixer rotation speed 475-950 r\/min<\/strong><\/span>
    \nProduct release method is 0.75 kw ventilation method<\/strong><\/span>
    \nSieve size 30-80 (selectable)<\/strong><\/span>
    \nProduction capacity is 180-280 kg\/hour<\/strong><\/span>
    \nThe size is 2500*2100*3800 mm<\/strong><\/span>
    \nIt weighs 2100 kg<\/strong><\/span><\/p>\n

     <\/p>\n

    <\/h3>\n