{"id":22339,"date":"2020-10-22T13:37:13","date_gmt":"2020-10-22T08:37:13","guid":{"rendered":"http:\/\/new.afex.uz\/product\/production-line-of-household-hoses\/"},"modified":"2023-10-20T10:31:59","modified_gmt":"2023-10-20T05:31:59","slug":"production-line-of-household-hoses","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/production-line-of-household-hoses\/","title":{"rendered":"Production line of household hoses"},"content":{"rendered":"

Even now, these two areas form the basis of one of the developed fields in our country – agriculture. Providing comfortable conditions and modern equipment and technologies for the workers of our people is the main goal of AFEX-GROUP.<\/strong><\/span><\/p>\n

For this reason, our production line, which is presented to you today, produces household hoses, which are very necessary for our people. Our equipment package produces double-layer hoses. Let’s get acquainted with the general information about this production line.<\/strong><\/span><\/p>\n

A.<\/strong><\/span>
\nWorking area: Indoors, indoors<\/strong><\/span>
\nHumidity: 85% non-condensing<\/strong><\/span>
\nTemperature: 0-40 degrees<\/strong><\/span><\/p>\n

B.<\/strong><\/span>
\nPower source: motor, 3 phase, 380V, 50Hz<\/strong><\/span><\/p>\n

Water cooling: Pressure greater than 0.4MPa, 2m cubic hour<\/strong><\/span><\/p>\n

C.<\/strong><\/span>
\nProduction diameter: 13-32mm<\/strong><\/span>
\nMaterial: PVC soft granule, PP<\/strong><\/span>
\nProduction volume: 5-10m\/min<\/strong><\/span>
\nInstallation power: 75kw<\/strong><\/span>
\nPower consumption: 45kw<\/strong><\/span>
\nColors: Blue and white (on request)<\/strong><\/span>
\nGeneral dimensions: 15000m*3000mm*2350mm<\/strong><\/span>
\nTotal weight: 8000 kg<\/strong><\/span><\/p>\n

The set of equipment we need is as follows:<\/strong><\/span><\/p>\n

1. Raw material delivery equipment (2)<\/strong><\/span>
\n2. Drying equipment (2)<\/strong><\/span>
\n3. First layer extruder (1)<\/strong><\/span>
\n4. Second layer extruder (1)<\/strong><\/span>
\n5. Mold (2)<\/strong><\/span>
\n6. Water cooling equipment (2)<\/strong><\/span>
\n7. Supply equipment (2)<\/strong><\/span>
\n8. Thread gluing equipment (1 piece)<\/strong><\/span>
\n9. Oven (1)<\/strong><\/span>
\n10. Color line drawing equipment (2 pieces)<\/strong><\/span>
\n11. Wrapping equipment (1)<\/strong><\/span><\/p>\n

So, we have learned all the general information we need. Now we can consider the production step by step.<\/strong><\/span><\/p>\n

Vacuum delivery equipment<\/strong><\/span>
\n\"\"<\/h3>\n\n\n\n\n\n\n
Vacuum delivery equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Performance<\/strong><\/span><\/td>\n200 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
Motor power<\/strong><\/span><\/td>\n1.5 kw\/h<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Drying hopper<\/strong><\/span><\/h3>\n

In the next process, our above equipment dries and melts some wet raw materials and prepares them for the next processes.<\/strong><\/span><\/p>\n

\"\"<\/a><\/h3>\n\n\n\n\n\n\n\n\n
Drying hopper<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Weight<\/strong><\/span><\/td>\n50 kg<\/strong><\/span><\/td>\n<\/tr>\n
Heating power<\/strong><\/span><\/td>\n4 kW<\/strong><\/span><\/td>\n<\/tr>\n
Parrack power<\/strong><\/span><\/td>\n180 W<\/strong><\/span><\/td>\n<\/tr>\n
Error rate<\/strong><\/span><\/td>\n-1,+1 degrees<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/h3>\n

 <\/p>\n

 <\/p>\n

Mold<\/span><\/h3>\n

\"\"<\/a><\/p>\n

The mold will decide the diameters of your hoses. You can set the diameters to the size you want.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Mold<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Material i<\/strong><\/span><\/td>\n40 Chromium alloy<\/strong><\/span><\/td>\n<\/tr>\n
Surface part<\/strong><\/span><\/td>\nChrome<\/strong><\/span><\/td>\n<\/tr>\n
Diameters<\/strong><\/span><\/td>\n13mm, 16mm, 20mm, 25mm, 32mm<\/strong><\/span><\/td>\n<\/tr>\n
Air pump<\/strong><\/span><\/td>\n0.37 sq<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

The first layer is the extruder<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

As for the next equipment, the task of the equipment is to mix different raw materials together. If we pay attention to the photo, the drying equipment is also placed in the upper part of the equipment. The mold is placed in the last part of the equipment (on the left).<\/strong><\/span><\/p>\n\n\n\n\n\n\n
General description<\/strong><\/span><\/td>\n<\/tr>\n
Electrical parts<\/strong><\/span><\/td>\nInverter-ABB<\/strong><\/span><\/p>\n

Contactor-SIEMENS<\/strong><\/span><\/p>\n

Temperature control-OMRON<\/strong><\/span><\/td>\n<\/tr>\n

Production volume<\/strong><\/span><\/td>\n50-65 kg\/h<\/strong><\/span><\/td>\n<\/tr>\n
Advantages<\/strong><\/span><\/td>\nBrand company parts, real-time quality control\u00a0<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n\n\n\n\n\n\n\n
Screw<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Diameter<\/strong><\/span><\/td>\n65 mm<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\n38 chromiumMoAIA, nitrogen<\/strong><\/span><\/td>\n<\/tr>\n
Heating system<\/strong><\/span><\/td>\nHeater made of stainless steel and aluminum<\/strong><\/span><\/td>\n<\/tr>\n
Heating power<\/strong><\/span><\/td>\n10 kW<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n
Cooling<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Type of cooling<\/strong><\/span><\/td>\nThrough the tubes<\/strong><\/span><\/td>\n<\/tr>\n
Cooling accuracy<\/strong><\/span><\/td>\n-1,+1 degrees<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\n38 chromiumMoAIA, nitrogen<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n
The progress of the process<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Main motor power<\/strong><\/span><\/td>\n18.5 kW<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\nCan be changed<\/strong><\/span><\/td>\n<\/tr>\n
Main motor speed<\/strong><\/span><\/td>\n1441 times\/min<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Cooling system<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n

The hose that came out of the extruder is very hot. This can cause the hose to be accidentally deformed. For this reason, we need to cool them in the next process. For this we need the above equipment. They cool the hose by pouring water over the hot hose.<\/strong><\/span><\/p>\n

 <\/p>\n

 <\/p>\n

Supplier equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Cooling system<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Length<\/strong><\/span><\/td>\n2.5 m<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
Type of cooling<\/strong><\/span><\/td>\nWith water<\/strong><\/span><\/td>\n<\/tr>\n
Pump motor power<\/strong><\/span><\/td>\n0.12 kW<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

And the turn of the cooled hoses came to the supplying equipment. The function of this equipment is to adjust and deliver the hose to the line drawing equipment.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
Supplier equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Type<\/strong><\/span><\/td>\n2 parts<\/strong><\/span><\/td>\n<\/tr>\n
Grip length<\/strong><\/span><\/td>\n520 mm<\/strong><\/span><\/td>\n<\/tr>\n
Motor power<\/strong><\/span><\/td>\n0.75 kw*2<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n0.3-15 m\/min<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Threading equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
IP sealing equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Motor power<\/strong><\/span><\/td>\n1.5 KW* 2 pcs<\/strong><\/span><\/td>\n<\/tr>\n
Inverter<\/strong><\/span><\/td>\nABB<\/strong><\/span><\/td>\n<\/tr>\n
Speed<\/strong><\/span><\/td>\n0-12 m\/min<\/strong><\/span><\/td>\n<\/tr>\n
Number of reels<\/strong><\/span><\/td>\n34<\/strong><\/span><\/td>\n<\/tr>\n
Reel<\/strong><\/span><\/td>\nGalvanized<\/strong><\/span><\/td>\n<\/tr>\n
Spiral tube diametric<\/strong><\/span><\/td>\n13mm, 16mm, 20mm, 25mm, 32mm<\/strong><\/span><\/td>\n<\/tr>\n
Center section height<\/strong><\/span><\/td>\n1000mm<\/strong><\/span><\/td>\n<\/tr>\n
Coil material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Now it is the turn of the line drawing equipment, one of the largest pieces of equipment on the production line. You can see how the equipment is capable of drawing lines in the file below. PP is used as raw material for equipment.<\/strong><\/span><\/p>\n

\"\"<\/a><\/p>\n

Oven<\/span><\/h3>\n

\"\"<\/a><\/p>\n

Now it’s time to heat the finished hose. The above equipment is the same term for this.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
Oven<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Type of heating<\/strong><\/span><\/td>\nHeating Vacuum<\/strong><\/span><\/td>\n<\/tr>\n
Heating power<\/strong><\/span><\/td>\n4 KW<\/strong><\/span><\/td>\n<\/tr>\n
Management system<\/strong><\/span><\/td>\nAutomatic<\/strong><\/span><\/td>\n<\/tr>\n
Temperature control<\/strong><\/span><\/td>\nAutomatic<\/strong><\/span><\/td>\n<\/tr>\n
Length<\/strong><\/span><\/td>\n1000mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

So, we have completed the first layer of our hose. It’s time for the second layer of the hose. The same procedures and equipment are needed for the production of the second layer of the hose. The only equipment that will be changed is that instead of the first layer extruder, the second layer extruder will be installed, and instead of the thread gluing equipment, the equipment for drawing 2-color lines will be installed. The equipment can draw 2 different colors on the hose at the same time.<\/strong><\/span><\/p>\n

Color plotting equipment<\/strong><\/span><\/h3>\n

\"\"<\/a><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Color plotting equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Screw diameter<\/strong><\/span><\/td>\n25mm<\/strong><\/span><\/td>\n<\/tr>\n
Length-diameter ratio<\/strong><\/span><\/td>\n25:01\u00a0<\/strong><\/span><\/td>\n<\/tr>\n
Production volume<\/strong><\/span><\/td>\n20\/min<\/strong><\/span><\/td>\n<\/tr>\n
Rotation speed<\/strong><\/span><\/td>\n38 chromiumMoAIA, nitrogen<\/strong><\/span><\/td>\n<\/tr>\n
Material<\/strong><\/span><\/td>\n1.2*2 sq<\/strong><\/span><\/td>\n<\/tr>\n
Heating power<\/strong><\/span><\/td>\n2<\/strong><\/span><\/td>\n<\/tr>\n
Main motor power<\/strong><\/span><\/td>\n0.75 sq<\/strong><\/span><\/td>\n<\/tr>\n
Temperature control<\/strong><\/span><\/td>\nJapan Omron<\/strong><\/span><\/td>\n<\/tr>\n
Converter<\/strong><\/span><\/td>\nABB<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

 <\/p>\n

At the last stage of the process, the finished hoses are wrapped and made ready. This is the end of the production. Hoses are ready for sale.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Prices<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
Raw materials and equipment (2)<\/strong><\/span><\/td>\n\n

39 700$\u00a0<\/strong><\/span><\/h1>\n<\/td>\n<\/tr>\n

Drying equipment (2 units)<\/strong><\/span><\/td>\n<\/tr>\n
Extruder (1st floor) (1 piece)<\/strong><\/span><\/td>\n<\/tr>\n
Extruder (2nd layer) (1 piece)<\/strong><\/span><\/td>\n<\/tr>\n
Mold (2 pieces)<\/strong><\/span><\/td>\n<\/tr>\n
Cooling equipment (2 units)<\/strong><\/span><\/td>\n<\/tr>\n
Supply equipment (2 units)<\/strong><\/span><\/td>\n<\/tr>\n
Threading equipment (1 piece)<\/strong><\/span><\/td>\n<\/tr>\n
Oven(1)<\/strong><\/span><\/td>\n<\/tr>\n
Color bar equipment (2 pieces)<\/strong><\/span><\/td>\n<\/tr>\n
Wrapping equipment<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

<\/figure>\n","protected":false},"excerpt":{"rendered":"

Our people have been engaged in horticulture and agriculture since time immemorial, because the climate and natural conditions of our country provide ample opportunities for horticulture and agriculture.<\/strong><\/span><\/p>\n","protected":false},"featured_media":14158,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_cat":[1049],"product_tag":[1969,2581,1961,2027,2320,1960,2033],"class_list":["post-22339","product","type-product","status-publish","has-post-thumbnail","hentry","product_cat-agricultural-equipment","product_tag-afex-en","product_tag-business-2020","product_tag-equipment","product_tag-equipment-en-3","product_tag-hose","product_tag-production","product_tag-ready-business"],"acf":[],"yoast_head":"\nProduction line of household hoses - Ishlab chiqarish uskunalari<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/afex.uz\/en\/product\/production-line-of-household-hoses\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Production line of household hoses - 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