{"id":22069,"date":"2021-09-22T11:12:30","date_gmt":"2021-09-22T06:12:30","guid":{"rendered":"http:\/\/new.afex.uz\/product\/pe-pp-waste-processing-line\/"},"modified":"2023-09-29T09:42:15","modified_gmt":"2023-09-29T04:42:15","slug":"pe-pp-waste-processing-line","status":"publish","type":"product","link":"https:\/\/afex.uz\/en\/product\/pe-pp-waste-processing-line\/","title":{"rendered":"PE \/ PP waste processing line"},"content":{"rendered":"

\"\"<\/a><\/p>\n

General information<\/strong><\/span><\/p>\n

Raw materials: PE and PP cellophane, package and plastic products<\/strong><\/span><\/p>\n

Production volume: 400-500 kg\/hour<\/strong><\/span><\/p>\n

Total capacity: 210 kw\/h<\/strong><\/span><\/p>\n

Water consumption: 5 tons\/hour<\/strong><\/span><\/p>\n

Number of workers: 4-5<\/strong><\/span><\/p>\n

Total required area: 150 square meters<\/strong><\/span><\/p>\n

Final product state: granule<\/strong><\/span><\/p>\n

Equipment list<\/strong><\/span><\/p>\n

Now let’s get acquainted with the list of all the equipment in the processing line. The line generally consists of two parts: grinding-washing, granulation.<\/strong><\/span><\/p>\n

Grinding-washing<\/strong><\/span><\/p>\n

    \n
  1. Conveyor<\/strong><\/span><\/li>\n
  2. Grinding equipment<\/strong><\/span><\/li>\n
  3. Washing equipment<\/strong><\/span><\/li>\n
  4. Washing pools<\/strong><\/span><\/li>\n
  5. Special sediment conveyor<\/strong><\/span><\/li>\n
  6. Delivery equipment<\/strong><\/span><\/li>\n
  7. Drying equipment<\/strong><\/span><\/li>\n
  8. Control point<\/strong><\/span><\/li>\n<\/ol>\n

    Grinding into granules<\/strong><\/span><\/p>\n

    9. Conveyor<\/strong><\/span><\/p>\n

    10. Extruder<\/strong><\/span><\/p>\n

    11. Drying equipment<\/strong><\/span><\/p>\n

    12. Vibrator<\/strong><\/span><\/p>\n

    13. Control point<\/strong><\/span><\/p>\n

    Recycling process<\/strong><\/span>
    \nWashing-grinding<\/strong><\/span><\/p>\n

    Now let’s take a closer look at all the stages.<\/strong><\/span><\/p>\n

    The first stage<\/strong><\/span><\/p>\n

    \"\"<\/a><\/p>\n

    So, we put all waste and raw materials on a special conveyor. This conveyor delivers to the next crushing equipment in its direction. The equipment has a 1.5 kW motor, and the working length is 6 m in total.<\/strong><\/span><\/p>\n

    The second stage<\/strong><\/span><\/p>\n

    \"\"<\/a><\/p>\n

    \"\"<\/a><\/p>\n

    One of the main equipment in this section is the crusher equipment. He grinds all the raw materials to the required size.<\/strong><\/span><\/p>\n

      \n
    1. New blade design, increase production.<\/strong><\/span><\/li>\n
    2. High speed dynamic balance. The noise is less than the old generation equipment and the grinder is equipped with shock absorption system to ensure continuous operation.<\/strong><\/span>
      \n\n\n\n\n\n\n\n\n\n\n
      Crusher equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n6kw<\/strong><\/span><\/td>\n<\/tr>\n
      Number of stationary blades<\/strong><\/span><\/td>\n4<\/strong><\/span><\/td>\n<\/tr>\n
      Number of rotating blades<\/strong><\/span><\/td>\n6<\/strong><\/span><\/td>\n<\/tr>\n
      Blade material<\/strong><\/span><\/td>\nSKD11<\/strong><\/span><\/td>\n<\/tr>\n
      Spindle speed<\/strong><\/span><\/td>\n650rmp<\/strong><\/span><\/td>\n<\/tr>\n
      General dimensions<\/strong><\/span><\/td>\n2300*1250*1400mm<\/strong><\/span><\/td>\n<\/tr>\n
      Equipment weight<\/strong><\/span><\/td>\n1,75T<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/li>\n<\/ol>\n

       <\/p>\n

      The third stage<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      In the next equipment, crushed packages, cellophane are cleaned of solids. The task of the equipment is to catch them and deliver them to the next washing equipment.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
      Crusher equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n11kw<\/strong><\/span><\/td>\n<\/tr>\n
      Rotation speed<\/strong><\/span><\/td>\n500r\/min<\/strong><\/span><\/td>\n<\/tr>\n
      Working dimensions<\/strong><\/span><\/td>\n380*3500mm<\/strong><\/span><\/td>\n<\/tr>\n
      Material<\/strong><\/span><\/td>\nCarbon metal<\/strong><\/span><\/td>\n<\/tr>\n
      Weight<\/strong><\/span><\/td>\n1,1T<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      The fourth stage<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      \"\"<\/a><\/p>\n

      \"\"<\/a><\/p>\n

      In this washing machine, we clean only water-soluble products from waste. Solids such as sand, stone and PVC settle to the bottom of the washing tank. Sediments are removed through a special auger conveyor.<\/strong><\/span><\/p>\n

      The fifth stage<\/strong><\/span><\/p>\n

      \"\"<\/a><\/p>\n

      At the very last stage of the recycling process, the bags are washed again.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
      Washing machine<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n1,5kw<\/strong><\/span><\/td>\n<\/tr>\n
      Dimensions<\/strong><\/span><\/td>\n4000*1000*400mm<\/strong><\/span><\/td>\n<\/tr>\n
      Weight<\/strong><\/span><\/td>\n380kg\u00a0<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

       <\/p>\n

       <\/p>\n

       <\/p>\n

      The sixth stage<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      \"\"<\/a><\/p>\n

      At the very last stage of the first washing-grinding part, the ground products are dried. All processes are regulated through the control point.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n\n
      Drying equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n30kw<\/strong><\/span><\/td>\n<\/tr>\n
      Spindle rotation speed<\/strong><\/span><\/td>\n1400rmp\u00a0<\/strong><\/span><\/td>\n<\/tr>\n
      General dimensions<\/strong><\/span><\/td>\n2,25*1,5*1,6 m<\/strong><\/span><\/td>\n<\/tr>\n
      Capacity<\/strong><\/span><\/td>\n500kg<\/strong><\/span><\/td>\n<\/tr>\n
      Material<\/strong><\/span><\/td>\nCarbon (inside SS304)<\/strong><\/span><\/td>\n<\/tr>\n
      Weight<\/strong><\/span><\/td>\n1000kg<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Granulation<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      The first stage<\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      At this stage, the dried-crushed waste is once again crushed into granules. For this we need all the equipment in the picture above. 2 extruders are included in the equipment set.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n\n
      Main extruder<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Screw diameter<\/strong><\/span><\/td>\n250 mm<\/strong><\/span><\/td>\n<\/tr>\n
      Screw length<\/strong><\/span><\/td>\n3,6 metr<\/strong><\/span><\/td>\n<\/tr>\n
      Screw material<\/strong><\/span><\/td>\n40Cr<\/strong><\/span><\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n90kw(inverter)<\/strong><\/span><\/td>\n<\/tr>\n
      Electromagnetic heating power<\/strong><\/span><\/td>\n240kw(80kw*3)<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

       <\/p>\n

       <\/p>\n

       <\/p>\n

       <\/p>\n\n\n\n\n\n\n\n\n
      Additional extruder<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Screw diameter<\/strong><\/span><\/td>\n200 mm<\/strong><\/span><\/td>\n<\/tr>\n
      Screw length<\/strong><\/span><\/td>\n1,6 metr<\/strong><\/span><\/td>\n<\/tr>\n
      Screw material<\/strong><\/span><\/td>\n40Cr<\/strong><\/span><\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n45kw<\/strong><\/span><\/td>\n<\/tr>\n
      Heating capacity<\/strong><\/span><\/td>\n20kw<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      The second stage<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      Pellets are cut using this equipment. It is also washed and cooled with water during the cutting process.<\/strong><\/span><\/p>\n\n\n\n\n\n\n
      Cutting equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n1,5kw<\/strong><\/span><\/td>\n<\/tr>\n
      Working power<\/strong><\/span><\/td>\n10kw<\/strong><\/span><\/td>\n<\/tr>\n
      Cooling tank dimensions<\/strong><\/span><\/td>\n2500*350mm<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

       <\/p>\n

      The third stage<\/strong><\/span><\/h3>\n

      \"\"<\/a><\/p>\n

      At the last stage, we dry our washed granules. After drying, they are ready for sale.<\/strong><\/span><\/p>\n\n\n\n\n\n\n\n
      Drying equipment<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n5,5kw<\/strong><\/span><\/td>\n<\/tr>\n
      Spindle rotation speed<\/strong><\/span><\/td>\n1450 r\/min<\/strong><\/span><\/td>\n<\/tr>\n
      Equipment dimensions<\/strong><\/span><\/td>\n1200*1150*1800mm<\/strong><\/span><\/td>\n<\/tr>\n
      Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

       <\/p>\n

      Finally, a vibrating silo is needed to clean the finished products.<\/strong><\/span><\/p>\n

      \"\"<\/p>\n\n\n\n\n\n\n
      Vibrating silo<\/strong><\/span><\/td>\n<\/td>\n<\/tr>\n
      Engine power<\/strong><\/span><\/td>\n3kw<\/strong><\/span><\/td>\n<\/tr>\n
      Material<\/strong><\/span><\/td>\nStainless metal<\/strong><\/span><\/td>\n<\/tr>\n
      Size<\/strong><\/span><\/td>\n3 metr\/kub<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

       <\/p>\n

      It is managed through a control point to control the equipment.<\/strong><\/span><\/p>\n

      \"\"<\/a><\/p>\n

      A video of the working process<\/span><\/h3>\n

       <\/p>\n